Workshop Manual
Table Of Contents
- Frontpage
- Table of contents
- Checking the compression pressure
- Mounting engine on assembly block and demounting
- Setting valve clearance
- Removing and installing the rocker arm and rocker arm bracket
- Disassembling, assembling and checking the rocker arm and rocker arm bracket
- Removing and installing cylinder head
- Checking piston overhang
- Removing and installing the crankcase bleeding
- Removing and installing the exhaust line
- Removing and install the charge air line
- Removing and installing the turbocharger
- Removing and installing the intake manifold
- Removing and installing the exhaust gas return valve
- Removing and installing the exhaust gas return pipe
- Removing and installing the exhaust gas collection pipe (Exhaust gas recirculation)
- Removing and installing the lifting magnet (Start amount release)
- Renewing the injection lines
- Removing and installing the fuel injectors
- Removing and installing the lifting magnet (charge air pressure-dependent full load stop)
- Installing and removing charge air pressure-dependent full load stop
- Removing and installing fuel pipes
- Removing and installing the fuel filter console
- Removing and installing the fuel supply pump
- Removing and installing the lubricating oil cooler
- Removing and installing the oil filter console
- Removing and installing the oil pressure switch
- Removing and installing the thermostat (Lubricating oil cooler)
- Removing and installing the control line
- Removing and installing the coolant pump
- Checking the thermostat (in the removed state)
- Removing and installing the thermostat
- Removing and installing the thermostat housing
- Removing and installing temperature transmitter
- Removing and installing the lifting magnet (Engine shutdown)
- Removing and installing the V-belt pulley
- Renew V-belts, check V-belt tension
- Removing and installing the flywheel
- Removing and installing the hydraulic pump
- Removing and installing the generator
- Removing and installing the starter
- Removing and installing the heating plugs
- Removing and installing the glow plug
- 7 Standard tools
- 8 Special tools
© 12/2008 17774-001
1/6
6
D 2011 w Cylinder head
TD 2011 w, TCD 2011 w W 01-04-09
Checking piston overhang
8190
Commercial available tools
Special tools:
– Dial gauge. . . . . . . . . . . . . . . . . . 100400
– Digital dial gauge . . . . . . . . . . . . 100410
– Measuring device . . . . . . . . . . . . 100750
– Holder . . . . . . . . . . . . . . . . . . . . . 150180
– W 01-04-04
Checking piston overhang
z Remove cylinder head.
W 01-04-04
z Turn the crankshaft until the respective piston is just
in front of the top dead centre (arrow).
© 39156-2
z Insert dial gauge 100400 in measuring beam.
z Place spacing washers (1) on the sealing surface of
the crankcase.
z Place measuring beam (2) on the spacing washers.
z Apply stylus of the dial gauge to the crankcase seal-
ing surface with pre-tension (arrow).
z Adjust dial gauge to "0".
2
1
1
© 39158-2