Workshop Manual
Table Of Contents
- Frontpage
- Table of contents
- Checking the compression pressure
- Mounting engine on assembly block and demounting
- Setting valve clearance
- Removing and installing the rocker arm and rocker arm bracket
- Disassembling, assembling and checking the rocker arm and rocker arm bracket
- Removing and installing cylinder head
- Checking piston overhang
- Removing and installing the crankcase bleeding
- Removing and installing the exhaust line
- Removing and install the charge air line
- Removing and installing the turbocharger
- Removing and installing the intake manifold
- Removing and installing the exhaust gas return valve
- Removing and installing the exhaust gas return pipe
- Removing and installing the exhaust gas collection pipe (Exhaust gas recirculation)
- Removing and installing the lifting magnet (Start amount release)
- Renewing the injection lines
- Removing and installing the fuel injectors
- Removing and installing the lifting magnet (charge air pressure-dependent full load stop)
- Installing and removing charge air pressure-dependent full load stop
- Removing and installing fuel pipes
- Removing and installing the fuel filter console
- Removing and installing the fuel supply pump
- Removing and installing the lubricating oil cooler
- Removing and installing the oil filter console
- Removing and installing the oil pressure switch
- Removing and installing the thermostat (Lubricating oil cooler)
- Removing and installing the control line
- Removing and installing the coolant pump
- Checking the thermostat (in the removed state)
- Removing and installing the thermostat
- Removing and installing the thermostat housing
- Removing and installing temperature transmitter
- Removing and installing the lifting magnet (Engine shutdown)
- Removing and installing the V-belt pulley
- Renew V-belts, check V-belt tension
- Removing and installing the flywheel
- Removing and installing the hydraulic pump
- Removing and installing the generator
- Removing and installing the starter
- Removing and installing the heating plugs
- Removing and installing the glow plug
- 7 Standard tools
- 8 Special tools
© 12/2008 17773-001
7/8
6
D 2011 w Cylinder head
TD 2011 w, TCD 2011 w W 01-04-04
Technical Data
Testing and setting data
Tightening specifications
ID no. Name Additional information Value
P02 75 Piston overhang
Identification, cylinder head gasket
= 1 recess
0.325 - 0.604 mm
P02 76 Piston overhang
Identification, cylinder head gasket
= 2 recesses
0.605 - 0.704 mm
P02 77 Piston overhang
Identification, cylinder head gasket
= 3 recesses
0.705 - 0.804 mm
Recess cylinder head
P02 75 Piston overhang
Identification, cylinder head gasket
= 1 recess
9.820 - 10.140 mm
P02 76 Piston overhang
Identification, cylinder head gasket
= 2 recesses
10.141 - 10.239 mm
P02 77 Piston overhang
Identification, cylinder head gasket
= 3 recesses
10.240 - 10.310 mm
ID no. Name Screw type Notes / Remark Value
A01 001 Cylinder head on crankcase
Stage 1:
Cylinder head screws
can be used a maximum
of 3x with written docu-
mentation.
Otherwise use new
cylinder head screws.
Observe tightening
sequence.
30 Nm
A01 001 Cylinder head on crankcase Stage 2 80 Nm
A01 001 Cylinder head on crankcase Stage 3 160 Nm
A01 001 Cylinder head on crankcase Stage 4 90°
A07 003
Injection line on fuel injector / injection
pump
M12x1.5 25 Nm
A09 020 Pipe clip on holder M6x16 21 Nm
For the tightening procedure according to torque using a torque wrench, a maximum variation of the
tightening torque of +/- 10% is permissible.