Workshop Manual
Table Of Contents
- Frontpage
- Table of contents
- Checking the compression pressure
- Mounting engine on assembly block and demounting
- Setting valve clearance
- Removing and installing the rocker arm and rocker arm bracket
- Disassembling, assembling and checking the rocker arm and rocker arm bracket
- Removing and installing cylinder head
- Checking piston overhang
- Removing and installing the crankcase bleeding
- Removing and installing the exhaust line
- Removing and install the charge air line
- Removing and installing the turbocharger
- Removing and installing the intake manifold
- Removing and installing the exhaust gas return valve
- Removing and installing the exhaust gas return pipe
- Removing and installing the exhaust gas collection pipe (Exhaust gas recirculation)
- Removing and installing the lifting magnet (Start amount release)
- Renewing the injection lines
- Removing and installing the fuel injectors
- Removing and installing the lifting magnet (charge air pressure-dependent full load stop)
- Installing and removing charge air pressure-dependent full load stop
- Removing and installing fuel pipes
- Removing and installing the fuel filter console
- Removing and installing the fuel supply pump
- Removing and installing the lubricating oil cooler
- Removing and installing the oil filter console
- Removing and installing the oil pressure switch
- Removing and installing the thermostat (Lubricating oil cooler)
- Removing and installing the control line
- Removing and installing the coolant pump
- Checking the thermostat (in the removed state)
- Removing and installing the thermostat
- Removing and installing the thermostat housing
- Removing and installing temperature transmitter
- Removing and installing the lifting magnet (Engine shutdown)
- Removing and installing the V-belt pulley
- Renew V-belts, check V-belt tension
- Removing and installing the flywheel
- Removing and installing the hydraulic pump
- Removing and installing the generator
- Removing and installing the starter
- Removing and installing the heating plugs
- Removing and installing the glow plug
- 7 Standard tools
- 8 Special tools
© 12/2008 17773-001
5/8
6
D 2011 w Cylinder head
TD 2011 w, TCD 2011 w W 01-04-04
z Tighten cylinder head screws with socket wrench in-
sert according to the tightening sequence.
– Stage 1:
30 Nm
– Stage 2:
80 Nm
– Stage 3:
160 Nm
– Stage 4:
90°
10
3 1
8
6 4
2
5
7
9
© 39154-2
z Insert stop rods (1).
z Install rocker arm and rocker arm bracket.
W 01-02-02
– D 2011 w
z Install the air intake pipe.
W 06-07-03
– TD 2011 w, TCD 2011 w
z Install the charge air pipe.
W 06-02-03
1
1
© 47547-0
z Install exhaust gas collection pipe.
W 06-09-08
z Install thermostat housing.
W 09-08-04
z Mount new injection lines (1).
z Tighten union nuts (2) with claw spanner.
25 Nm
2
1
1
© 47550-1