Workshop Manual
Table Of Contents
- Frontpage
- Table of contents
- Checking the compression pressure
- Mounting engine on assembly block and demounting
- Setting valve clearance
- Removing and installing the rocker arm and rocker arm bracket
- Disassembling, assembling and checking the rocker arm and rocker arm bracket
- Removing and installing cylinder head
- Checking piston overhang
- Removing and installing the crankcase bleeding
- Removing and installing the exhaust line
- Removing and install the charge air line
- Removing and installing the turbocharger
- Removing and installing the intake manifold
- Removing and installing the exhaust gas return valve
- Removing and installing the exhaust gas return pipe
- Removing and installing the exhaust gas collection pipe (Exhaust gas recirculation)
- Removing and installing the lifting magnet (Start amount release)
- Renewing the injection lines
- Removing and installing the fuel injectors
- Removing and installing the lifting magnet (charge air pressure-dependent full load stop)
- Installing and removing charge air pressure-dependent full load stop
- Removing and installing fuel pipes
- Removing and installing the fuel filter console
- Removing and installing the fuel supply pump
- Removing and installing the lubricating oil cooler
- Removing and installing the oil filter console
- Removing and installing the oil pressure switch
- Removing and installing the thermostat (Lubricating oil cooler)
- Removing and installing the control line
- Removing and installing the coolant pump
- Checking the thermostat (in the removed state)
- Removing and installing the thermostat
- Removing and installing the thermostat housing
- Removing and installing temperature transmitter
- Removing and installing the lifting magnet (Engine shutdown)
- Removing and installing the V-belt pulley
- Renew V-belts, check V-belt tension
- Removing and installing the flywheel
- Removing and installing the hydraulic pump
- Removing and installing the generator
- Removing and installing the starter
- Removing and installing the heating plugs
- Removing and installing the glow plug
- 7 Standard tools
- 8 Special tools
© 12/2008 17773-001
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6
D 2011 w Cylinder head
TD 2011 w, TCD 2011 w W 01-04-04
Installing the cylinder head
z Check piston overhang.
W 01-04-09
Measure the piston overhang on all
pistons.
Select cylinder head gasket according to
the largest piston projection measured.
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z Select cylinder head gasket according to the largest
piston projection measured.
– 1 recess
0.325 - 0.604 mm
– 2 recesses
0.605 - 0.704 mm
– 3 recesses
0.705 - 0.804 mm
Example:Piston overhang = 0.7 mm, corre-
sponds to cylinder head gasket with 2
recesses (arrow).
© 47552-1
– Recess cylinder head
z Select cylinder head gasket according to the largest
piston projection measured.
– 1 recess
9.820 - 10.140 mm
– 2 recesses
10.141 - 10.239 mm
– 3 recesses
10.240 - 10.310 mm
z Remove the measuring device and holders.
Example:Piston overhang = 10.150 mm,
corresponds to cylinder head gasket with 2
recesses (arrow).
© 47552-1