Workshop Manual
Table Of Contents
- Frontpage
- Table of contents
- Checking the compression pressure
- Mounting engine on assembly block and demounting
- Setting valve clearance
- Removing and installing the rocker arm and rocker arm bracket
- Disassembling, assembling and checking the rocker arm and rocker arm bracket
- Removing and installing cylinder head
- Checking piston overhang
- Removing and installing the crankcase bleeding
- Removing and installing the exhaust line
- Removing and install the charge air line
- Removing and installing the turbocharger
- Removing and installing the intake manifold
- Removing and installing the exhaust gas return valve
- Removing and installing the exhaust gas return pipe
- Removing and installing the exhaust gas collection pipe (Exhaust gas recirculation)
- Removing and installing the lifting magnet (Start amount release)
- Renewing the injection lines
- Removing and installing the fuel injectors
- Removing and installing the lifting magnet (charge air pressure-dependent full load stop)
- Installing and removing charge air pressure-dependent full load stop
- Removing and installing fuel pipes
- Removing and installing the fuel filter console
- Removing and installing the fuel supply pump
- Removing and installing the lubricating oil cooler
- Removing and installing the oil filter console
- Removing and installing the oil pressure switch
- Removing and installing the thermostat (Lubricating oil cooler)
- Removing and installing the control line
- Removing and installing the coolant pump
- Checking the thermostat (in the removed state)
- Removing and installing the thermostat
- Removing and installing the thermostat housing
- Removing and installing temperature transmitter
- Removing and installing the lifting magnet (Engine shutdown)
- Removing and installing the V-belt pulley
- Renew V-belts, check V-belt tension
- Removing and installing the flywheel
- Removing and installing the hydraulic pump
- Removing and installing the generator
- Removing and installing the starter
- Removing and installing the heating plugs
- Removing and installing the glow plug
- 7 Standard tools
- 8 Special tools
© 12/2008 17770-001
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6
D 2011 wCylinder head
TD 2011 w, TCD 2011 wW 01-01-01
Arrangement of the inlet and exhaust val-
ves.
IN = inlet valve
EX = exhaust valve
Valve overlap means:
The inlet valve starts opening,exhaust
valve closes.
Attention!
In case of internal exhaust gas recircula-
tion, the inlet valve is opened briefly by an
additional cam on the camshaft.
This is not to be confused with the valve
overlap.
IN
EX
EX
© 47542-0
z Select feeler gauge.
z Check the setting on the appropriate valve.
The feeler gauge must pass between the
rocker arm's sliding surface and the valve
without too much resistance.
© 47543-0
Setting valve clearance
z Loosen lock nut (1).
z Hold adjusting screw (2).
z Set valve clearance.
–Inlet
0.3 mm
–Outlet
0.5 mm
If there is not enough valve clearance, uns-
crew setting screw (2).
If there is too much valve clearance, turn in
setting screw (2).
2
1
© 47544-0