Workshop Manual
Table Of Contents
- Frontpage
- Table of contents
- Checking the compression pressure
- Mounting engine on assembly block and demounting
- Setting valve clearance
- Removing and installing the rocker arm and rocker arm bracket
- Disassembling, assembling and checking the rocker arm and rocker arm bracket
- Removing and installing cylinder head
- Checking piston overhang
- Removing and installing the crankcase bleeding
- Removing and installing the exhaust line
- Removing and install the charge air line
- Removing and installing the turbocharger
- Removing and installing the intake manifold
- Removing and installing the exhaust gas return valve
- Removing and installing the exhaust gas return pipe
- Removing and installing the exhaust gas collection pipe (Exhaust gas recirculation)
- Removing and installing the lifting magnet (Start amount release)
- Renewing the injection lines
- Removing and installing the fuel injectors
- Removing and installing the lifting magnet (charge air pressure-dependent full load stop)
- Installing and removing charge air pressure-dependent full load stop
- Removing and installing fuel pipes
- Removing and installing the fuel filter console
- Removing and installing the fuel supply pump
- Removing and installing the lubricating oil cooler
- Removing and installing the oil filter console
- Removing and installing the oil pressure switch
- Removing and installing the thermostat (Lubricating oil cooler)
- Removing and installing the control line
- Removing and installing the coolant pump
- Checking the thermostat (in the removed state)
- Removing and installing the thermostat
- Removing and installing the thermostat housing
- Removing and installing temperature transmitter
- Removing and installing the lifting magnet (Engine shutdown)
- Removing and installing the V-belt pulley
- Renew V-belts, check V-belt tension
- Removing and installing the flywheel
- Removing and installing the hydraulic pump
- Removing and installing the generator
- Removing and installing the starter
- Removing and installing the heating plugs
- Removing and installing the glow plug
- 7 Standard tools
- 8 Special tools
© 12/2008 17769-001
1/6
6
D 2011 w General
TD 2011w, TCD 2011 w W 00-05-01
Mounting engine on assembly block and demounting
Commercial available tools:
– Lifting gear
– Suspension ropes
– Eyelet bolts
Special tools:
– Assembly block. . . . . . . . . . . . . . . . 6067
– Supporting bracket . . . . . . . . . .6067/114
– Clamping bracket . . . . . . . . . . .6067/115
– W 13-03-02
Danger!
When using hoists (workshop crane) the
safety regulations for handling hoists must
be observed.
It is not permitted to stay under moving
loads.
Different customer scopes are not taken
into account in the repair sequence shown
here, accessories which deviate from the
standard equipment are not shown.
Mounting engine on assembly block
z Remove starter.
W 13-03-02
z Screw in eyelet bolts (1).
1
1
© 47538-0
z Hang engine on workshop crane.
approx. 268 kg
© 47539-0