Workshop Manual
Table Of Contents
- Frontpage
- Table of contents
- Checking the compression pressure
- Mounting engine on assembly block and demounting
- Setting valve clearance
- Removing and installing the rocker arm and rocker arm bracket
- Disassembling, assembling and checking the rocker arm and rocker arm bracket
- Removing and installing cylinder head
- Checking piston overhang
- Removing and installing the crankcase bleeding
- Removing and installing the exhaust line
- Removing and install the charge air line
- Removing and installing the turbocharger
- Removing and installing the intake manifold
- Removing and installing the exhaust gas return valve
- Removing and installing the exhaust gas return pipe
- Removing and installing the exhaust gas collection pipe (Exhaust gas recirculation)
- Removing and installing the lifting magnet (Start amount release)
- Renewing the injection lines
- Removing and installing the fuel injectors
- Removing and installing the lifting magnet (charge air pressure-dependent full load stop)
- Installing and removing charge air pressure-dependent full load stop
- Removing and installing fuel pipes
- Removing and installing the fuel filter console
- Removing and installing the fuel supply pump
- Removing and installing the lubricating oil cooler
- Removing and installing the oil filter console
- Removing and installing the oil pressure switch
- Removing and installing the thermostat (Lubricating oil cooler)
- Removing and installing the control line
- Removing and installing the coolant pump
- Checking the thermostat (in the removed state)
- Removing and installing the thermostat
- Removing and installing the thermostat housing
- Removing and installing temperature transmitter
- Removing and installing the lifting magnet (Engine shutdown)
- Removing and installing the V-belt pulley
- Renew V-belts, check V-belt tension
- Removing and installing the flywheel
- Removing and installing the hydraulic pump
- Removing and installing the generator
- Removing and installing the starter
- Removing and installing the heating plugs
- Removing and installing the glow plug
- 7 Standard tools
- 8 Special tools
5
© 12/2008 19488-001
7/12
D 2011 w Job card overview
TD 2011 w, TCD 2011 w Sorted numerically
Job card Activity Maintenance group
W 00-02-06 Checking the compression pressure General
W 00-05-01
Mounting engine on assembly block and demoun-
ting
General
W 01-01-01 Setting valve clearance Cylinder head
W 01-02-02
Removing and installing the rocker arm and rocker
arm bracket
Cylinder head
W 01-02-06
Disassembling, assembling and checking the rocker
arm and rocker arm
bracket
Cylinder head
W 01-04-04 Removing and installing cylinder head Cylinder head
W 01-04-09 Checking piston overhang Cylinder head
W 03-01-11 Removing and installing the crankcase bleeding Crankcase
W 06-01-05 Removing and installing the exhaust line Exhaust system/Charging
W 06-02-03 Removing and install the charge air line Exhaust system/Charging
W 06-06-04 Removing and installing the turbocharger Exhaust system/Charging
W 06-07-03 Removing and installing the intake manifold Exhaust system/Charging
W 06-09-06
Removing and installing the exhaust gas return val-
ve
Exhaust system/Charging
W 06-09-07 Removing and installing the exhaust gas return pipe Exhaust system/Charging
W 06-09-08
Removing and installing the exhaust gas collection
pipe (Exhaust gas recirculation)
Exhaust system/Charging
W 07-02-07
Removing and installing the lifting magnet (Start
amount release)
Fuel system
W 07-03-01 Renewing the injection lines Fuel system
W 07-07-01 Removing and installing the fuel injectors Fuel system
W 07-10-06 Removing and installing fuel pipes Fuel system
W 07-10-08
Removing and installing the lifting magnet (charge
air pressure-dependent full load stop)
Fuel system
W 07-10-08
Installing and removing charge air pressure-depen-
dent full load stop
Fuel system
W 07-10-08 Removing and installing the fuel filter console Fuel system
W 07-11-01 Removing and installing the fuel supply pump Fuel system
W 08-08-02 Removing and installing the lubricating oil cooler Lube oil system
W 08-11-07 Removing and installing the oil filter console Lube oil system
W 08-11-08 Removing and installing the oil pressure switch Lube oil system
W 08-11-12
Removing and installing the thermostat (Lubricating
oil cooler)
Lu
be oil system
W 08-16-01 Removing and installing the control line Lube oil system
W 09-07-08 Removing and installing the coolant pump Cooling system