Workshop Manual
Table Of Contents
- Frontpage
- Table of contents
- Checking the compression pressure
- Mounting engine on assembly block and demounting
- Setting valve clearance
- Removing and installing the rocker arm and rocker arm bracket
- Disassembling, assembling and checking the rocker arm and rocker arm bracket
- Removing and installing cylinder head
- Checking piston overhang
- Removing and installing the crankcase bleeding
- Removing and installing the exhaust line
- Removing and install the charge air line
- Removing and installing the turbocharger
- Removing and installing the intake manifold
- Removing and installing the exhaust gas return valve
- Removing and installing the exhaust gas return pipe
- Removing and installing the exhaust gas collection pipe (Exhaust gas recirculation)
- Removing and installing the lifting magnet (Start amount release)
- Renewing the injection lines
- Removing and installing the fuel injectors
- Removing and installing the lifting magnet (charge air pressure-dependent full load stop)
- Installing and removing charge air pressure-dependent full load stop
- Removing and installing fuel pipes
- Removing and installing the fuel filter console
- Removing and installing the fuel supply pump
- Removing and installing the lubricating oil cooler
- Removing and installing the oil filter console
- Removing and installing the oil pressure switch
- Removing and installing the thermostat (Lubricating oil cooler)
- Removing and installing the control line
- Removing and installing the coolant pump
- Checking the thermostat (in the removed state)
- Removing and installing the thermostat
- Removing and installing the thermostat housing
- Removing and installing temperature transmitter
- Removing and installing the lifting magnet (Engine shutdown)
- Removing and installing the V-belt pulley
- Renew V-belts, check V-belt tension
- Removing and installing the flywheel
- Removing and installing the hydraulic pump
- Removing and installing the generator
- Removing and installing the starter
- Removing and installing the heating plugs
- Removing and installing the glow plug
- 7 Standard tools
- 8 Special tools
4
D 2011 wTechnical data
TD 2011 w, TCD 2011 wTightening specifications
© 12/2008 19484-001
6/6
A06 073
Exhaust gas collection pipe (exhaust
gas return) on cylinder head
Torx
M10x25-10.9
Torx
M10x30-10.9
Torx
M10x45-10.9
Use new screws. 55 Nm
A06 074
Exhaust gas return pipe to cylinder
head (exhaust gas return)
8.5 Nm
A06 075
Safety cover on sensor housing
(exhaust gas return)
Locking screw
Torx-Plus
30IPR
8Nm
A07 087 Fuel filter console to crankcase 21 Nm
TD2011w / TCD2011w
A06 004 Pin bolts on exhaust pipe coated Use new pin bolts 12 Nm
A06 020 Turbocharger on exhaust pipe M8 21 Nm
A06 030 Charge air pipe on cylinder head
Torx screw,
coated
Use new screws. 21 Nm
A06 094 Lifting magnet on fuel filter console Renew O-ring 10 Nm
A07 096
Cap on charge air-dependent full
load stop
8Nm
A08 042
Lubricating oil pipe on turbocharger /
crankcase
Hollow screw Replace sealing rings 29 Nm
A08 044
Oil return line, hex spuds to turboch-
arger
M16x1.5 Use new sealing ring 40 Nm
A08 049 Holder oil return line on crankcase
Torx,
M6x14-8.8
8.5 Nm
For the tightening procedure according to torque using a torque wrench, a maximum variation of the
tightening torque of +/- 10% is permissible.
ID no. Name Screw type Notes / Remark Value