Workshop Manual
Table Of Contents
- Frontpage
- Table of contents
- Checking the compression pressure
- Mounting engine on assembly block and demounting
- Setting valve clearance
- Removing and installing the rocker arm and rocker arm bracket
- Disassembling, assembling and checking the rocker arm and rocker arm bracket
- Removing and installing cylinder head
- Checking piston overhang
- Removing and installing the crankcase bleeding
- Removing and installing the exhaust line
- Removing and install the charge air line
- Removing and installing the turbocharger
- Removing and installing the intake manifold
- Removing and installing the exhaust gas return valve
- Removing and installing the exhaust gas return pipe
- Removing and installing the exhaust gas collection pipe (Exhaust gas recirculation)
- Removing and installing the lifting magnet (Start amount release)
- Renewing the injection lines
- Removing and installing the fuel injectors
- Removing and installing the lifting magnet (charge air pressure-dependent full load stop)
- Installing and removing charge air pressure-dependent full load stop
- Removing and installing fuel pipes
- Removing and installing the fuel filter console
- Removing and installing the fuel supply pump
- Removing and installing the lubricating oil cooler
- Removing and installing the oil filter console
- Removing and installing the oil pressure switch
- Removing and installing the thermostat (Lubricating oil cooler)
- Removing and installing the control line
- Removing and installing the coolant pump
- Checking the thermostat (in the removed state)
- Removing and installing the thermostat
- Removing and installing the thermostat housing
- Removing and installing temperature transmitter
- Removing and installing the lifting magnet (Engine shutdown)
- Removing and installing the V-belt pulley
- Renew V-belts, check V-belt tension
- Removing and installing the flywheel
- Removing and installing the hydraulic pump
- Removing and installing the generator
- Removing and installing the starter
- Removing and installing the heating plugs
- Removing and installing the glow plug
- 7 Standard tools
- 8 Special tools
4
© 12/2008 19484-001
5/6
D 2011 w Technical data
TD 2011 w, TCD 2011 w Tightening specifications
A09 010 Coolant pump on thermostat housing
M8x35-10.9
M8x100-10.9
20 Nm
A09 020 Pipe clip on holder M6x16 21 Nm
A09 031
Temperature transmitter on thermo-
stat housing
25 Nm
A09 042 Ventilator on flange hub M8x40-10.9 30 Nm
A09 045 Air bearing on console M10x110-12.9
Stage 1:
Use new screw.
30 Nm
A09 045 Air bearing on console M10x110-12.9 Stage 2: 120°
A12 001 Flywheel on crankshaft
Stage 1:
Use new screws
30 Nm
A12 001 Flywheel on crankshaft Stage 2: 60°
A12 001 Flywheel on crankshaft Stage 3: 30°
A12 031
V belt pulley/flange hub on output
flange
M10x30-8.8 43 Nm
A12 041
V-belt tensioning pulley (holder) on
front cover
45 Nm
A12 051
Hydraulic pump on hydraulic pump
console
57 Nm
A12 052
Tensioning pulley on hydraulic pump
console
21 Nm
A12 056
Protective hood on hydraulic pump
console
8.5 Nm
A13 001 Starter on crankcase 43.5 Nm
A13 009 Shield on crankcase M6x14-8.8 8.5 Nm
A13 012 Generator on console
M8x70-10.9
M8x75-10.9
34 Nm
A13 015 Clamping bracket on generator M8x30-8.8 22 Nm
A13 016 Clamping bracket on console M8x35-8.8 22 Nm
A13 031
Glow plug in charge air line / intake
pipe
60 Nm
A13 032 Heating plug on cylinder head 21 Nm
A13 034 Cable connection to glow plug 4 Nm
A13 081
Charging current cable to generator
B+
6.5 Nm
A13 082 Cable G1.D+ to generator M5 3.5 Nm
D2011w
A06 030
Air suction intake pipe on cylinder
head
Torx screw,
coated
Use new screws. 21 Nm
A06 057
Pipe to exhaust gas return valve/
cylinder head (cooling - intake)
Hollow screw
M12x1.5
29 Nm
A06 062
Exhaust return pipe to exhaust return
valve
M8x65-10.9 20 Nm
A06 063
Exhaust gas collection pipe to
exhaust gas return valve
20 Nm
A06 071
Pipe to crankcase (exhaust gas
return - cooling - return)
Hollow screw
M8x1
12 Nm
A06 072
Pipe to exhaust gas return valve
(exhaust gas return - cooling -
return)
Hollow screw
M12x1.5
29 Nm
ID no. Name Screw type Notes / Remark Value