Workshop Manual
Table Of Contents
- Frontpage
- Table of contents
- Checking the compression pressure
- Mounting engine on assembly block and demounting
- Setting valve clearance
- Removing and installing the rocker arm and rocker arm bracket
- Disassembling, assembling and checking the rocker arm and rocker arm bracket
- Removing and installing cylinder head
- Checking piston overhang
- Removing and installing the crankcase bleeding
- Removing and installing the exhaust line
- Removing and install the charge air line
- Removing and installing the turbocharger
- Removing and installing the intake manifold
- Removing and installing the exhaust gas return valve
- Removing and installing the exhaust gas return pipe
- Removing and installing the exhaust gas collection pipe (Exhaust gas recirculation)
- Removing and installing the lifting magnet (Start amount release)
- Renewing the injection lines
- Removing and installing the fuel injectors
- Removing and installing the lifting magnet (charge air pressure-dependent full load stop)
- Installing and removing charge air pressure-dependent full load stop
- Removing and installing fuel pipes
- Removing and installing the fuel filter console
- Removing and installing the fuel supply pump
- Removing and installing the lubricating oil cooler
- Removing and installing the oil filter console
- Removing and installing the oil pressure switch
- Removing and installing the thermostat (Lubricating oil cooler)
- Removing and installing the control line
- Removing and installing the coolant pump
- Checking the thermostat (in the removed state)
- Removing and installing the thermostat
- Removing and installing the thermostat housing
- Removing and installing temperature transmitter
- Removing and installing the lifting magnet (Engine shutdown)
- Removing and installing the V-belt pulley
- Renew V-belts, check V-belt tension
- Removing and installing the flywheel
- Removing and installing the hydraulic pump
- Removing and installing the generator
- Removing and installing the starter
- Removing and installing the heating plugs
- Removing and installing the glow plug
- 7 Standard tools
- 8 Special tools
4
D 2011 wTechnical data
TD 2011 w, TCD 2011 wTightening specifications
© 12/2008 19484-001
4/6
ID no. Name Screw type Notes / Remark Value
D 2011 w / TD 2011 w / TCD 2011 w
A00 001 Clamping bracket on crankcase 90 Nm
A00 002
Clamping bracket on adapter for
assembly block
90 Nm
A00 003
Mounting foot/engine mounting on
crankcase
M14x55-12.9
M14x100-12.9
200 Nm
A01 001 Cylinder head on crankcase
Stage 1:
Cylinder head screws
can be used a maxi-
mum of 3x with written
documentation.
Otherwise use new
cylinder head screws.
Observe tightening
sequence.
30 Nm
A01 001 Cylinder head on crankcase Stage 2 80 Nm
A01 001 Cylinder head on crankcase Stage 3 160 Nm
A01 001 Cylinder head on crankcase Stage 4 90°
A01 002 Rocker arm bracket on cylinder head 21 Nm
A01 003 Locking nut, valve adjuster 20 Nm
A01 004
Cylinder head cover on cylinder
head
8.5 Nm
A03 060
Crankcase bleeding on front cover /
on cylinder head cover / on cylinder
head
8.5 Nm
A05 041
Lifting magnet (engine shutdown) on
front cover
8.5 Nm
A05 065
Lifting magnet (start amount release)
on front cover
10 Nm
A06 001 Exhaust pipe at cylinder head
Torx screw,
coated
Use new screws. 55 Nm
A07 001 Fuel injector on cylinder head 21 Nm
A07 003
Injection line on fuel injector / injec-
tion pump
M12x1.5 25 Nm
A07 015 Fuel supply line to injection pump Hollow screw Replace sealing rings 29 Nm
A07 024 Fuel supply pump on crankcase 21 Nm
A07 061 Fuel return line on injection pump Hollow screw Replace sealing rings 29 Nm
A08 003 Oil filter console on crankcase
Torx
M8x50-8.8
Torx
M8x90-8.8
21 Nm
A08 048
Control line to oil filter console /
crankcase
Hollow screw
M10x1
18 Nm
A08 051
Lubricating oil cooler on oil filter con-
sole
M6x16-10.9 13 Nm
A08 072
Thermostat on crankcase, locking
screw,
90 Nm
A08 091 Oil pressure switch on crankcase M10x1 13 Nm
A09 001 Thermostat housing to crankcase M8x100-10.9 34 Nm
A09 002
Outlet nozzles on thermostat hou-
sing
M8x30-10.9 22 Nm