Workshop Manual
Table Of Contents
- Frontpage
- Table of contents
- Checking the compression pressure
- Mounting engine on assembly block and demounting
- Setting valve clearance
- Removing and installing the rocker arm and rocker arm bracket
- Disassembling, assembling and checking the rocker arm and rocker arm bracket
- Removing and installing cylinder head
- Checking piston overhang
- Removing and installing the crankcase bleeding
- Removing and installing the exhaust line
- Removing and install the charge air line
- Removing and installing the turbocharger
- Removing and installing the intake manifold
- Removing and installing the exhaust gas return valve
- Removing and installing the exhaust gas return pipe
- Removing and installing the exhaust gas collection pipe (Exhaust gas recirculation)
- Removing and installing the lifting magnet (Start amount release)
- Renewing the injection lines
- Removing and installing the fuel injectors
- Removing and installing the lifting magnet (charge air pressure-dependent full load stop)
- Installing and removing charge air pressure-dependent full load stop
- Removing and installing fuel pipes
- Removing and installing the fuel filter console
- Removing and installing the fuel supply pump
- Removing and installing the lubricating oil cooler
- Removing and installing the oil filter console
- Removing and installing the oil pressure switch
- Removing and installing the thermostat (Lubricating oil cooler)
- Removing and installing the control line
- Removing and installing the coolant pump
- Checking the thermostat (in the removed state)
- Removing and installing the thermostat
- Removing and installing the thermostat housing
- Removing and installing temperature transmitter
- Removing and installing the lifting magnet (Engine shutdown)
- Removing and installing the V-belt pulley
- Renew V-belts, check V-belt tension
- Removing and installing the flywheel
- Removing and installing the hydraulic pump
- Removing and installing the generator
- Removing and installing the starter
- Removing and installing the heating plugs
- Removing and installing the glow plug
- 7 Standard tools
- 8 Special tools
© 12/2008 17845-001
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D 2011 wOther components
TD 2011 w, TCD 2011 wW 12-08-02
Installing hydraulic pump
z Pull collar (1) onto coupling sleeve (3).
z Align cutting on the toothing of the coupling sleeve.
z Pull collar (2) onto coupling sleeve (3).
z Align cutting on the toothing of the coupling sleeve.
z Grease inner toothing of the coupling sleeve.
1
2
3
© 39092-2
z Grease gear shaft (1).
z Push on coupling sleeve (2).
Note installation position.
Toothing of the coupling sleeve must
engage with the gear shaft.
1
2
© 34243-3
z Insert screws (1).
z Measure protrusion dimension X.
Maximum protrusion dimension X =18 mm.
Use new screws or correct with washers
under the head of the screw.
X
1
© 34244-3