Workshop Manual
Table Of Contents
- Frontpage
- Table of contents
- Checking the compression pressure
- Mounting engine on assembly block and demounting
- Setting valve clearance
- Removing and installing the rocker arm and rocker arm bracket
- Disassembling, assembling and checking the rocker arm and rocker arm bracket
- Removing and installing cylinder head
- Checking piston overhang
- Removing and installing the crankcase bleeding
- Removing and installing the exhaust line
- Removing and install the charge air line
- Removing and installing the turbocharger
- Removing and installing the intake manifold
- Removing and installing the exhaust gas return valve
- Removing and installing the exhaust gas return pipe
- Removing and installing the exhaust gas collection pipe (Exhaust gas recirculation)
- Removing and installing the lifting magnet (Start amount release)
- Renewing the injection lines
- Removing and installing the fuel injectors
- Removing and installing the lifting magnet (charge air pressure-dependent full load stop)
- Installing and removing charge air pressure-dependent full load stop
- Removing and installing fuel pipes
- Removing and installing the fuel filter console
- Removing and installing the fuel supply pump
- Removing and installing the lubricating oil cooler
- Removing and installing the oil filter console
- Removing and installing the oil pressure switch
- Removing and installing the thermostat (Lubricating oil cooler)
- Removing and installing the control line
- Removing and installing the coolant pump
- Checking the thermostat (in the removed state)
- Removing and installing the thermostat
- Removing and installing the thermostat housing
- Removing and installing temperature transmitter
- Removing and installing the lifting magnet (Engine shutdown)
- Removing and installing the V-belt pulley
- Renew V-belts, check V-belt tension
- Removing and installing the flywheel
- Removing and installing the hydraulic pump
- Removing and installing the generator
- Removing and installing the starter
- Removing and installing the heating plugs
- Removing and installing the glow plug
- 7 Standard tools
- 8 Special tools
© 12/2008 17842-001
7/8
6
D 2011 w Other components
TD 2011 w, TCD 2011 w W 12-02-01
Technical Data
Testing and setting data
Tightening specifications
ID no. Name Additional information Value
P12 11 V-belt tension, individual V-belts AVX 10 First assembly
450 N
P12 21 V-belt tension, individual V-belts AVX 10
Check after 15 minutes running
under load
300 N
ID no. Name Screw type Notes / Remark Value
A09 045 Air bearing on console M10x110-12.9
Stage 1:
Use new screw.
30 Nm
A09 045 Air bearing on console M10x110-12.9 Stage 2: 120°
A12 041
V-belt tensioning pulley (holder) on
front cover
45 Nm
A13 012 Generator on console
M8x70-10.9
M8x75-10.9
34 Nm
A13 015 Clamping bracket on generator M8x30-8.8 22 Nm
A13 016 Clamping bracket on console M8x35-8.8 22 Nm
For the tightening procedure according to torque using a torque wrench, a maximum variation of the
tightening torque of +/- 10% is permissible.
+50
−50
+20
−20