Workshop Manual
Table Of Contents
- Frontpage
- Table of contents
- Checking the compression pressure
- Mounting engine on assembly block and demounting
- Setting valve clearance
- Removing and installing the rocker arm and rocker arm bracket
- Disassembling, assembling and checking the rocker arm and rocker arm bracket
- Removing and installing cylinder head
- Checking piston overhang
- Removing and installing the crankcase bleeding
- Removing and installing the exhaust line
- Removing and install the charge air line
- Removing and installing the turbocharger
- Removing and installing the intake manifold
- Removing and installing the exhaust gas return valve
- Removing and installing the exhaust gas return pipe
- Removing and installing the exhaust gas collection pipe (Exhaust gas recirculation)
- Removing and installing the lifting magnet (Start amount release)
- Renewing the injection lines
- Removing and installing the fuel injectors
- Removing and installing the lifting magnet (charge air pressure-dependent full load stop)
- Installing and removing charge air pressure-dependent full load stop
- Removing and installing fuel pipes
- Removing and installing the fuel filter console
- Removing and installing the fuel supply pump
- Removing and installing the lubricating oil cooler
- Removing and installing the oil filter console
- Removing and installing the oil pressure switch
- Removing and installing the thermostat (Lubricating oil cooler)
- Removing and installing the control line
- Removing and installing the coolant pump
- Checking the thermostat (in the removed state)
- Removing and installing the thermostat
- Removing and installing the thermostat housing
- Removing and installing temperature transmitter
- Removing and installing the lifting magnet (Engine shutdown)
- Removing and installing the V-belt pulley
- Renew V-belts, check V-belt tension
- Removing and installing the flywheel
- Removing and installing the hydraulic pump
- Removing and installing the generator
- Removing and installing the starter
- Removing and installing the heating plugs
- Removing and installing the glow plug
- 7 Standard tools
- 8 Special tools
© 12/2008 17838-001
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6
D 2011 w Cooling system
TD 2011 w, TCD 2011 w W 09-08-04
Removing and installing the thermostat housing
8190
Commercial available tools:
– Spring band pliers. . . . . . . . . . . . . . 9090
Special tools:
– Disassembly tool. . . . . . . . . . . . . 110901
– Fitting compound
DEUTZ AP1908
– Operation manual
– W 12-02-01
Collect leaking operating substances in
suitable vessels and dispose of according
to regulations.
The appropriate documentation of the
vehicle/equipment manufacturer should be
observed for emptying and filling the coo-
ling system.
Removing thermostat housing
z Remove V-belt.
W 12-02-01
z Loosen spring band clip (1) with spring band pliers.
1
1
© 47570-0
z Pull off hose pieces (1) in the direction of the arrow.
1
© 47522-0