Workshop Manual

3
© 06/2008 17764-001
3/8
DEUTZ engines User notes
3.1 General
The documentation of the workshop manual has
been created based on the engine available at the
time of going to press.
There may be deviations in the descriptions, illustra-
tions and parts due to further developments.
The maintenance work described in the operation
manual and in the workshop manual must be carried
out on schedule and completely. The maintenance
personnel must have the necessary technical
knowledge to perform the work. Safety and protec-
tion devices which are removed during maintenance
work must be replaced again afterwards.
Caution!
The rules for the prevention of accidents and the
safety regulations must be observed during mainte-
nance work.
Reference is made in the workshop manual job
cards to the regulations in chapter 3.2. These must
be read before working on the engine and must be
strictly followed.
The maintenance intervals and the work to be per-
formed are specified in the maintenance schedule
of the operation manual. The job cards contain tech-
nical documentation on the execution of mainte-
nance work.
3.2 Specifications
3.2.1 Accident prevention and safety regu-
lations
The legally prescribed rules for the prevention of ac-
cidents must be observed. These are available from
professional associations or from dealers. These
are dependent on the application site, operating
mode and the operating and auxiliary materials be-
ing used.
Special protection measures are specified depend-
ing on the work being carried out, and are identified
in the job description.
Among other things it generally applies that:
z for the personnel:
– Only briefed personnel may operate or main-
tain the engine. Unauthorised persons are
prohibited access to the machine room.
– Wear close-fitting clothing and ear protectors
in the machine room when the engine is in op-
eration.
– Only deploy trained personnel to do repairs
and maintenance work.
– Do not work on the fuel system when the en-
gine is running. The fuel system is under high
pressure - danger of death.
– Go to the workshop immediately in case of
leaks in the fuel system.
z for the engine room:
– Ensure adequate ventilation (do not cover air
shafts).
– Provide first aid kit and suitable fire extinguish-
ers. Check the filling and readiness for opera-
tion regularly.
– Only store inflammable materials in the ma-
chine room if they are essential for operation
of the system.
– Smoking and naked flames are prohibited in
the machine room.
z for operation, maintenance and repairs on the
engine:
– Wait 30 seconds after switching off the engine
before working on the fuel sytem.
– After all work on the fuel system, it must be
bleeded - see the operation manual, chapter
"6 Fuel system“.
– Only start the engine when all the protective
devices have been fitted. Make sure no-one is
standing in the danger area.
– Cleaning, maintenance and repair work may
only be performed with the engine at a stand-
still and secured against starting.
– Injection lines and high pressure pipes must
not be deformed.