Workshop Manual
Table Of Contents
- Workshop Manual
- 1 Foreword
- 2 General
- 3 User notes
- 5 Job card overview
- 5.1 Sorted alphabetically
- 5.2 Sorted numerically
- 6 Job cards
- Checking the compression pressure
- Mounting engine on assembly block and demounting
- Setting valve clearance
- Removing and installing the rocker arm and rocker arm bracket
- Renewing the crankshaft sealing ring (flywheel side)
- Renewing the crankshaft sealing ring (opposite side to flywheel)
- Removing and installing the crankcase bleeding
- Removing and installing rear cover
- Removing and installing the connection housing
- Renew camshaft sealing ring (opposite side to flywheel)
- Check control times
- Renew toothed belt and tensioning pulley
- Removing and installing the toothed belt wheel
- Removing and installing the impulse transmitter
- Removing and installing the exhaust damper
- Removing and installing the exhaust line
- Removing and install the charge air line
- Removing and installing the turbocharger
- Removing and installing the intake manifold
- Removing and installing the exhaust gas return valve
- Removing and installing the exhaust gas return pipe
- Removing and installing the exhaust gas collection pipe (Exhaust gas recirculation)
- Removing and installing the sensor (Exhaust gas recirculation)
- Removing and installing the magnet clip (Exhaust gas recirculation)
- Removing and installing the lifting magnet (Start amount release)
- Renewing the injection lines
- Removing and installing the fuel injector pump
- Check start of injection
- Calculating the thickness of shim
- Removing and installing the fuel injectors
- Removing and installing the lifting magnet (charge air pressure-dependent full load stop)
- Installing and removing charge air pressure-dependent full load stop
- Removing and installing fuel pipes
- Removing and installing the fuel filter console
- Removing and installing the fuel filter console
- Removing and installing the fuel supply pump
- Removing and installing the lubricating oil pump
- Removing and installing the oil suction pipe
- Removing and installing the lubricating oil pan (metal sheet lubricating oil pan)
- Removing and installing the lubricating oil cooler
- Removing and installing the oil pressure regulating valve
- Removing and installing the oil filter console
- Removing and installing the oil pressure switch
- Removing and installing temperature transmitter
- Removing and installing the thermostat (Lubricating oil cooler)
- Removing and installing the control line
- Remove and install the cooling blower
- Dismantling and assembling the cooling blower
- Removing and installing air duct
- Removing and installing the air bearing
- Removing and installing the lifting magnet (Engine shutdown)
- Removing and installing the V-belt pulley
- Renew V-belts, check V-belt tension
- Removing and installing the flywheel
- Removing and installing the hydraulic pump
- Renew toothed belt and tensioning pulley (Hydraulic pump)
- Removing and installing the generator
- Removing and installing the starter
- Removing and installing the starter
- Removing and installing the heating plugs
- Removing and installing the glow plug
- 7 Standard tools
- 8 Special tools
5
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D 2011Job card overview
TD 2011Sorted numerically
W 07-08-01
Removing and installing the lifting magnet (charge
air pressure-dependent full load stop)
Fuel system
W 07-08-02
Installing and removing charge air pressure-de-
pendent full load stop
Fuel system
W 07-10-06 Removing and installing fuel pipes Fuel system
W 07-10-08 Removing and installing the fuel filter console Fuel system
W 07-10-08 Removing and installing the fuel filter console Fuel system
W 07-11-01 Removing and installing the fuel supply pump Fuel system
W 08-04-05 Removing and installing the lubricating oil pump Lube oil system
W 08-04-06 Removing and installing the oil suction pipe Lube oil system
W 08-04-07
Removing and installing the lubricating oil pan
(metal sheet lubricating oil pan)
Lube oil system
W 08-08-02 Removing and installing the lubricating oil cooler Lube oil system
W 08-11-02
Removing and installing the oil pressure regulating
valve
Lube oil system
W 08-11-07 Removing and installing the oil filter console Lube oil system
W 08-11-08 Removing and installing the oil pressure switch Lube oil system
W 08-11-11 Removing and installing temperature transmitter Lube oil system
W 08-11-12
Removing and installing the thermostat (Lubricating
oil cooler)
Lube oil system
W 08-16-01 Removing and installing the control line Lube oil system
W 09-11-01 Remove and install the cooling blower Cooling system
W 09-11-02 Dismantling and assembling the cooling blower Cooling system
W 09-11-03 Removing and installing air duct Cooling system
W 09-13-02 Removing and installing the air bearing Cooling system
W 11-00-03
Removing and installing the lifting magnet (Engine
shutdown)
Monitoring system
W 12-01-04 Removing and installing the V-belt pulley Other components
W 12-02-01 Renew V-belts, check V-belt tension Other components
W 12-06-01 Removing and installing the flywheel Other components
W 12-08-02 Removing and installing the hydraulic pump Other components
W 12-08-03
Renew toothed belt and tensioning pulley (Hydraulic
pump)
Other components
W 13-02-03 Removing and installing the generator Electrical system
W 13-03-02 Removing and installing the starter
Elect
rical system
W 13-03-02 Removing and installing the starter Electrical system
W 13-06-01 Removing and installing the heating plugs Electrical system
W 13-06-02 Removing and installing the glow plug Electrical system
Job card Activity Maintenance group