Workshop Manual
Table Of Contents
- Workshop Manual
- 1 Foreword
- 2 General
- 3 User notes
- 5 Job card overview
- 5.1 Sorted alphabetically
- 5.2 Sorted numerically
- 6 Job cards
- Checking the compression pressure
- Mounting engine on assembly block and demounting
- Setting valve clearance
- Removing and installing the rocker arm and rocker arm bracket
- Renewing the crankshaft sealing ring (flywheel side)
- Renewing the crankshaft sealing ring (opposite side to flywheel)
- Removing and installing the crankcase bleeding
- Removing and installing rear cover
- Removing and installing the connection housing
- Renew camshaft sealing ring (opposite side to flywheel)
- Check control times
- Renew toothed belt and tensioning pulley
- Removing and installing the toothed belt wheel
- Removing and installing the impulse transmitter
- Removing and installing the exhaust damper
- Removing and installing the exhaust line
- Removing and install the charge air line
- Removing and installing the turbocharger
- Removing and installing the intake manifold
- Removing and installing the exhaust gas return valve
- Removing and installing the exhaust gas return pipe
- Removing and installing the exhaust gas collection pipe (Exhaust gas recirculation)
- Removing and installing the sensor (Exhaust gas recirculation)
- Removing and installing the magnet clip (Exhaust gas recirculation)
- Removing and installing the lifting magnet (Start amount release)
- Renewing the injection lines
- Removing and installing the fuel injector pump
- Check start of injection
- Calculating the thickness of shim
- Removing and installing the fuel injectors
- Removing and installing the lifting magnet (charge air pressure-dependent full load stop)
- Installing and removing charge air pressure-dependent full load stop
- Removing and installing fuel pipes
- Removing and installing the fuel filter console
- Removing and installing the fuel filter console
- Removing and installing the fuel supply pump
- Removing and installing the lubricating oil pump
- Removing and installing the oil suction pipe
- Removing and installing the lubricating oil pan (metal sheet lubricating oil pan)
- Removing and installing the lubricating oil cooler
- Removing and installing the oil pressure regulating valve
- Removing and installing the oil filter console
- Removing and installing the oil pressure switch
- Removing and installing temperature transmitter
- Removing and installing the thermostat (Lubricating oil cooler)
- Removing and installing the control line
- Remove and install the cooling blower
- Dismantling and assembling the cooling blower
- Removing and installing air duct
- Removing and installing the air bearing
- Removing and installing the lifting magnet (Engine shutdown)
- Removing and installing the V-belt pulley
- Renew V-belts, check V-belt tension
- Removing and installing the flywheel
- Removing and installing the hydraulic pump
- Renew toothed belt and tensioning pulley (Hydraulic pump)
- Removing and installing the generator
- Removing and installing the starter
- Removing and installing the starter
- Removing and installing the heating plugs
- Removing and installing the glow plug
- 7 Standard tools
- 8 Special tools
5
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D 2011Job card overview
TD 2011Sorted alphabetically
Removing and installing the lifting magnet (charge
air pressure-dependent full load stop)
W 07-08-01 Fuel system
Removing and installing the lifting magnet (Engine
shutdown)
W 11-00-03 Monitoring system
Removing and installing the lifting magnet (Start
amount release)
W 07-02-07 Fuel system
Removing and installing the lubricating oil cooler W 08-08-02 Lube oil system
Removing and installing the lubricating oil pan
(metal sheet lubricating oil pan)
W 08-04-07 Lube oil system
Removing and installing the lubricating oil pump W 08-04-05 Lube oil system
Removing and installing the magnet clip (Exhaust
gas recirculation)
W 06-09-10 Exhaust system/Charging
Removing and installing the oil filter console W 08-11-07 Lube oil system
Removing and installing the oil pressure regulating
valve
W 08-11-02 Lube oil system
Removing and installing the oil pressure switch W 08-11-08 Lube oil system
Removing and installing the oil suction pipe W 08-04-06 Lube oil system
Removing and installing the rocker arm and rocker
arm bracket
W 01-02-02 Cylinder head
Removing and installing the sensor (Exhaust gas
recirculation)
W 06-09-09 Exhaust system/Charging
Removing and installing the starter W 13-03-02 Electrical system
Removing and installing the starter W 13-03-02 Electrical system
Removing and installing the thermostat (Lubricating
oil cooler)
W 08-11-12 Lube oil system
Removing and installing the toothed belt wheel W 04-04-15 Engine control
Removing and installing the turbocharger W 06-06-04 Exhaust system/Charging
Removing and installing the V-belt pulley W 12-01-04 Other components
Renew camshaft sealing ring (opposite side to fly-
wheel)
W 04-03-01 Engine control
Renew toothed belt and tensioning pulley W 04-04-12 Engine control
Renew toothed belt and tensioning pulley (Hydraulic
pump)
W 12-08-03 Other components
Renew V-belts, check V-belt tension W 1
2-02-01 Other
components
Renewing the crankshaft sealing ring (flywheel side) W 02-02-02 Drive system
Renewing the crankshaft sealing ring (opposite side
to flywheel)
W 02-02-04 Drive system
Renewing the injection lines W 07-03-01 Fuel system
Setting valve clearance W 01-01-01 Cylinder head
Steuerzeiten prüfen W 04-04-11 Engine control
Activity Job card Maintenance group