Workshop Manual

3
User notes
© 12/2005 5983-001
5/6
3.4 Job cards
The job cards are divided in the workshop manual
into "W" and "I" job cards.
The "W" job card documents standard repairs on the
engine and/or its components. The necessary tools
and special tools are also specified in the "W" job
card.
The "I" job card additionally documents the appro-
priate work procedures for repairing the engine and/
or its components. The workshop must satisfy spe-
cial conditions to perform these work procedures.
Special tools and machine tools must be available,
for example.
3.4.1 Numbering of job cards
The job card numbers follow the pattern W 02-04-
01. The individual parts of this pattern are explained
below:
z W 02-04-01: Documentation type
– WWorkshop manual
– I...... Repair instructions
z W 02-04-01: Maintenance group
– 00... General / interdisciplinary activities
– 01... Cylinder head
– 02... Drive system
– 03... Crankcase
– 04... Engine control system
– 05... Speed governing
– 06... Exhaust system / Charging
– 07... Fuel system
– 08 ... Lube oil system
– 09... Cooling system
– 10... Compressed air system
– 11... Monitoring system
– 12... Other components
– 13... Electrical system
z W 02-04-01: Component grouping
z W 02-04-01: Consecutive number
3.4.2 Structure of a job card
1. DEUTZ AG,
publisher of service documentation
2. Engine type (e.g. TCD 2013 4V)
3. Maintenance group
4. Job card number or topic
5. Title of job card
6. Reference to other job cards
7. Chapter
8. Graphic or photo
9. DEUTZ internal creation number
10.Page number
11.Date of issue of job card
12.Note
13.Danger / Important
14.Work sequence
15.Special tools; auxiliary materials
16.Conventional tools
Triebwerk
W 02-04-01
6
16
12
4
6
1 2 3
8
10
11
5
7
5
9
13
14
15
8