Service Manual

5
© 2001
Industrial engines
The specified engine maintenance values are
permissible recommended maximums. De-
pending on usage, reduced maintenance in-
tervals may be necessary, comply with the unit
manufacturer’s operating instructions.
# Maintenance must only be carried out by
authorised service personnel
Routine Maintenance 5.1 Maintenance Schedule
check = adjust = clean = replace =
prior to or during 1st trial run, check 2x daily during the breaking in phase or when
commissioning new and overhauled engines
every 10 hours of operation or daily
In hours of operation (HO) every
Operation Section
Top up lube oil if necessary (also with separate container) 6.1.2/3.3.4
Lube oil (oil change intervals depending on engine use), see TR 0199-99-3002 6.1.1/6.1.2
Oil filter cartridge (at each lube oil change)
Oil bath air filter 6.3
Bypass – oil filter 6.1.4
Fuel filter cartridge #
Fuel pre-cleaner 4.2/ 6.2.2
Intake air cleaner/dry type air cleaner (If available, maintain according to
maintenance indicator) 6.4.3 /6.4.4
Battery and cable connectors 6.7.1
Engine monitoring system, warning system 3.3 #
Valve clearance (set if necessary, earlier if noises occur) 6.6.1#
V-belts (retension or replace if necessary) 6.5.1
Sheathed glow lamps 6.9.3
Check engine for leaks (visual inspection)
Engine suspension (replace if damaged) 9.2
Fastenings, hose connections / clamps 6.9.1
Basic overhaul #
E10 E20 E30 E40 E50 E60 E70
125 250 500 1000 12000 1 2
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