Workshop Manual
Table Of Contents
- Workshop Manual
- 1 Foreword
- 2 General
- 3 User notes
- 5 Job card overview
- 5.1 Sorted alphabetically
- 5.2 Sorted numerically
- 6 Job cards
- Checking the compression pressure
- Mounting engine on assembly block and demounting
- Setting valve clearance
- Removing and installing the rocker arm and rocker arm bracket
- Renewing the crankshaft sealing ring (flywheel side)
- Renewing the crankshaft sealing ring (opposite side to flywheel)
- Removing and installing the crankcase bleeding
- Removing and installing rear cover
- Removing and installing the connection housing
- Renew camshaft sealing ring (opposite side to flywheel)
- Check control times
- Renew toothed belt and tensioning pulley
- Removing and installing the toothed belt wheel
- Removing and installing the impulse transmitter
- Removing and installing the exhaust damper
- Removing and installing the exhaust line
- Removing and install the charge air line
- Removing and installing the turbocharger
- Removing and installing the intake manifold
- Removing and installing the exhaust gas return valve
- Removing and installing the exhaust gas return pipe
- Removing and installing the exhaust gas collection pipe (Exhaust gas recirculation)
- Removing and installing the sensor (Exhaust gas recirculation)
- Removing and installing the magnet clip (Exhaust gas recirculation)
- Removing and installing the lifting magnet (Start amount release)
- Renewing the injection lines
- Removing and installing the fuel injector pump
- Check start of injection
- Calculating the thickness of shim
- Removing and installing the fuel injectors
- Removing and installing the lifting magnet (charge air pressure-dependent full load stop)
- Installing and removing charge air pressure-dependent full load stop
- Removing and installing fuel pipes
- Removing and installing the fuel filter console
- Removing and installing the fuel filter console
- Removing and installing the fuel supply pump
- Removing and installing the lubricating oil pump
- Removing and installing the oil suction pipe
- Removing and installing the lubricating oil pan (metal sheet lubricating oil pan)
- Removing and installing the lubricating oil cooler
- Removing and installing the oil pressure regulating valve
- Removing and installing the oil filter console
- Removing and installing the oil pressure switch
- Removing and installing temperature transmitter
- Removing and installing the thermostat (Lubricating oil cooler)
- Removing and installing the control line
- Remove and install the cooling blower
- Dismantling and assembling the cooling blower
- Removing and installing air duct
- Removing and installing the air bearing
- Removing and installing the lifting magnet (Engine shutdown)
- Removing and installing the V-belt pulley
- Renew V-belts, check V-belt tension
- Removing and installing the flywheel
- Removing and installing the hydraulic pump
- Renew toothed belt and tensioning pulley (Hydraulic pump)
- Removing and installing the generator
- Removing and installing the starter
- Removing and installing the starter
- Removing and installing the heating plugs
- Removing and installing the glow plug
- 7 Standard tools
- 8 Special tools
© 01/2009 OBJ_DOKU-23520-001.fm
4/4
6
D 2011Lube oil system
TD 2011W 08-11-02
Technical Data
Testing and setting data
Tightening specifications
ID no. Name Additional information Value
P08 41
Oil pressure regulating valve, opening
pressure
(without cabin heating connection)
Coloured marking, green 3 bar
P08 41
Oil pressure regulating valve, opening
pressure
(with cabin heating connection)
Coloured marking, yellow 1 bar
P08 42
Oil pressure regulating valve, opening
pressure
(with cabin heating connection)
Coloured marking, red 1.7 bar
P08 43
Oil pressure regulating valve, opening
pressure
(without cabin heating connection)
Coloured marking, blue 0.3 bar
P08 44
Oil pressure regulating valve, compres-
sion spring, length
without heating connection, green 56.5 mm
P08 44
Oil pressure regulating valve, compres-
sion spring, length
with heating connection, yellow 80.5 mm
P08 45
Oil pressure regulating valve, compres-
sion spring, length
with heating connection, red 78.4 mm
P08 46
Oil pressure regulating valve, compres-
sion spring, length
with heating connection, blue 61.8 mm
ID no. Name Screw type Notes / Remark Value
A08 062
Locking screw on transfer fitting (hea-
ting connection)
M18x1.5 Use new sealing ring 50 Nm
A08 063
Locking screw on transfer fitting (hea-
ting connection)
M24x1.5 Use new sealing ring 111 Nm
A08 064
Transfer fitting on crankcase (heating
connection)
M24x1.5 Use new sealing ring 111 Nm
For the tightening procedure according to torque using a torque wrench, a maximum variation of the
tightening torque of +/- 10% is permissible.