Workshop Manual
Table Of Contents
- Workshop Manual
- 1 Foreword
- 2 General
- 3 User notes
- 5 Job card overview
- 5.1 Sorted alphabetically
- 5.2 Sorted numerically
- 6 Job cards
- Checking the compression pressure
- Mounting engine on assembly block and demounting
- Setting valve clearance
- Removing and installing the rocker arm and rocker arm bracket
- Renewing the crankshaft sealing ring (flywheel side)
- Renewing the crankshaft sealing ring (opposite side to flywheel)
- Removing and installing the crankcase bleeding
- Removing and installing rear cover
- Removing and installing the connection housing
- Renew camshaft sealing ring (opposite side to flywheel)
- Check control times
- Renew toothed belt and tensioning pulley
- Removing and installing the toothed belt wheel
- Removing and installing the impulse transmitter
- Removing and installing the exhaust damper
- Removing and installing the exhaust line
- Removing and install the charge air line
- Removing and installing the turbocharger
- Removing and installing the intake manifold
- Removing and installing the exhaust gas return valve
- Removing and installing the exhaust gas return pipe
- Removing and installing the exhaust gas collection pipe (Exhaust gas recirculation)
- Removing and installing the sensor (Exhaust gas recirculation)
- Removing and installing the magnet clip (Exhaust gas recirculation)
- Removing and installing the lifting magnet (Start amount release)
- Renewing the injection lines
- Removing and installing the fuel injector pump
- Check start of injection
- Calculating the thickness of shim
- Removing and installing the fuel injectors
- Removing and installing the lifting magnet (charge air pressure-dependent full load stop)
- Installing and removing charge air pressure-dependent full load stop
- Removing and installing fuel pipes
- Removing and installing the fuel filter console
- Removing and installing the fuel filter console
- Removing and installing the fuel supply pump
- Removing and installing the lubricating oil pump
- Removing and installing the oil suction pipe
- Removing and installing the lubricating oil pan (metal sheet lubricating oil pan)
- Removing and installing the lubricating oil cooler
- Removing and installing the oil pressure regulating valve
- Removing and installing the oil filter console
- Removing and installing the oil pressure switch
- Removing and installing temperature transmitter
- Removing and installing the thermostat (Lubricating oil cooler)
- Removing and installing the control line
- Remove and install the cooling blower
- Dismantling and assembling the cooling blower
- Removing and installing air duct
- Removing and installing the air bearing
- Removing and installing the lifting magnet (Engine shutdown)
- Removing and installing the V-belt pulley
- Renew V-belts, check V-belt tension
- Removing and installing the flywheel
- Removing and installing the hydraulic pump
- Renew toothed belt and tensioning pulley (Hydraulic pump)
- Removing and installing the generator
- Removing and installing the starter
- Removing and installing the starter
- Removing and installing the heating plugs
- Removing and installing the glow plug
- 7 Standard tools
- 8 Special tools
5
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D 2011 Job card overview
TD 2011 Sorted alphabetically
Activity Job card Maintenance group
Calculating the thickness of shim W 07-06-03 Fuel system
Check start of injection W 07-06-01 Fuel system
Checking the compression pressure W 00-02-06 General
Dismantling and assembling the cooling blower W 09-11-02 Cooling system
Installing and removing charge air pressure-de-
pendent full load stop
W 07-08-02 Fuel system
Mounting engine on assembly block and demoun-
ting
W 00-05-01 General
Remove and install the cooling blower W 09-11-01 Cooling system
Removing and install the charge air line W 06-02-03 Exhaust system/Charging
Removing and installing air duct W 09-11-03 Cooling system
Removing and installing fuel pipes W 07-10-06 Fuel system
Removing and installing rear cover W 03-09-01 Crankcase
Removing and installing temperature transmitter W 08-11-11 Lube oil system
Removing and installing the air bearing W 09-13-02 Cooling system
Removing and installing the connection housing W 03-09-04 Crankcase
Removing and installing the control line W 08-16-01 Lube oil system
Removing and installing the crankcase bleeding W 03-01-11 Crankcase
Removing and installing the exhaust damper W 06-01-05 Exhaust system/Charging
Removing and installing the exhaust gas collection
pipe (Exhaust gas recirculation)
W 06-09-08 Exhaust system/Charging
Removing and installing the exhaust gas return pipe W 06-09-07 Exhaust system/Charging
Removing and installing the exhaust gas return val-
ve
W 06-09-06 Exhaust system/Charging
Removing and installing the exhaust line W 06-01-05 Exhaust system/Charging
Removing and installing the flywheel W 12-06-01 Other components
Removing and installing the fuel filter console W 07-10-08 Fuel system
Removing and installing the fuel filter console W 07-10-08 Fuel system
Removing and installing the fuel injector pump
W 07-04-01 Fuel sys
tem
Removing and installing the fuel injectors W 07-07-
01 Fuel system
Removing and installing the fuel supply pump W 07-11-01 Fuel system
Removing and installing the generator W 13-02-03 Electrical system
Removing and installing the glow plug W 13-06-02 Electrical system
Removing and installing the heating plugs W 13-06-01 Electrical system
Removing and installing the hydraulic pump W 12-08-02 Other components
Removing and installing the impulse transmitter W 05-07-01 Speed control
Removing and installing the intake manifold W 06-07-03 Exhaust system/Charging