Workshop Manual
Table Of Contents
- Frontpage
- Table of contents
- Checking the compression pressure
- Mounting engine on assembly block and demounting
- Setting valve clearance
- Removing and installing the rocker arm and rocker arm bracket
- Disassembling, assembling and checking the rocker arm and rocker arm bracket
- Removing and installing cylinder head
- Checking piston overhang
- Removing and installing the crankcase bleeding
- Removing and installing the exhaust line
- Removing and install the charge air line
- Removing and installing the turbocharger
- Removing and installing the intake manifold
- Removing and installing the exhaust gas return valve
- Removing and installing the exhaust gas return pipe
- Removing and installing the exhaust gas collection pipe (Exhaust gas recirculation)
- Removing and installing the lifting magnet (Start amount release)
- Renewing the injection lines
- Removing and installing the fuel injectors
- Removing and installing the lifting magnet (charge air pressure-dependent full load stop)
- Installing and removing charge air pressure-dependent full load stop
- Removing and installing fuel pipes
- Removing and installing the fuel filter console
- Removing and installing the fuel supply pump
- Removing and installing the lubricating oil cooler
- Removing and installing the oil filter console
- Removing and installing the oil pressure switch
- Removing and installing the thermostat (Lubricating oil cooler)
- Removing and installing the control line
- Removing and installing the coolant pump
- Checking the thermostat (in the removed state)
- Removing and installing the thermostat
- Removing and installing the thermostat housing
- Removing and installing temperature transmitter
- Removing and installing the lifting magnet (Engine shutdown)
- Removing and installing the V-belt pulley
- Renew V-belts, check V-belt tension
- Removing and installing the flywheel
- Removing and installing the hydraulic pump
- Removing and installing the generator
- Removing and installing the starter
- Removing and installing the heating plugs
- Removing and installing the glow plug
- 7 Standard tools
- 8 Special tools
© 12/2008 17773-001
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6
D 2011 w Cylinder head
TD 2011 w, TCD 2011 w W 01-04-04
Removing and installing cylinder head
Commercial available tools:
– Socket wrench insert Torx
E18 . . . . . . . . . . . . . . . . . . . . . . . . . 8116
– Dog wrench. . . . . . . . . . . . . . . . . . . 8018
– Rotation angle disc . . . . . . . . . . . . . 8190
Special tools:
– Plugs/caps . . . . . . . . . . . . . . . . . 170160
– W 01-02-02
– W 01-04-09
– W 06-02-03 . . . . . . . . . . . .TD 2011 w,
TCD 2011 w
– W 06-07-03 . . . . . . . . . . . .D 2011 w
– W 06-09-08 . . . . . . . . . . . .TD 2011 w,
TCD 2011 w
– W 09-08-04
Attention!
Pay attention to utmost cleanliness when
working on the fuel system.
Remove residue paint and particles of dirt
before removing.
Clean the respective affected parts care-
fully. Blow damp areas dry with compres-
sed air.
Observe the safety regulations and natio-
nal specifications for handling fuels.
Close all connections immediately after
opening with new, clean plugs/caps.
Do not remove plugs/caps until immedia-
tely before assembling.
Collect leaking operating substances in
suitable vessels and dispose of according
to regulations.
After all work on the fuel system, it must be
bleeded - see the operation manual, chap-
ter "6 Fuel system“.
Removing the cylinder head
z Unscrew screws (1).
1
© 47551-1