Workshop Manual
Table Of Contents
- Frontpage
- Table of contents
- Checking the compression pressure
- Mounting engine on assembly block and demounting
- Setting valve clearance
- Removing and installing the rocker arm and rocker arm bracket
- Disassembling, assembling and checking the rocker arm and rocker arm bracket
- Removing and installing cylinder head
- Checking piston overhang
- Removing and installing the crankcase bleeding
- Removing and installing the exhaust line
- Removing and install the charge air line
- Removing and installing the turbocharger
- Removing and installing the intake manifold
- Removing and installing the exhaust gas return valve
- Removing and installing the exhaust gas return pipe
- Removing and installing the exhaust gas collection pipe (Exhaust gas recirculation)
- Removing and installing the lifting magnet (Start amount release)
- Renewing the injection lines
- Removing and installing the fuel injectors
- Removing and installing the lifting magnet (charge air pressure-dependent full load stop)
- Installing and removing charge air pressure-dependent full load stop
- Removing and installing fuel pipes
- Removing and installing the fuel filter console
- Removing and installing the fuel supply pump
- Removing and installing the lubricating oil cooler
- Removing and installing the oil filter console
- Removing and installing the oil pressure switch
- Removing and installing the thermostat (Lubricating oil cooler)
- Removing and installing the control line
- Removing and installing the coolant pump
- Checking the thermostat (in the removed state)
- Removing and installing the thermostat
- Removing and installing the thermostat housing
- Removing and installing temperature transmitter
- Removing and installing the lifting magnet (Engine shutdown)
- Removing and installing the V-belt pulley
- Renew V-belts, check V-belt tension
- Removing and installing the flywheel
- Removing and installing the hydraulic pump
- Removing and installing the generator
- Removing and installing the starter
- Removing and installing the heating plugs
- Removing and installing the glow plug
- 7 Standard tools
- 8 Special tools
© 12/2008 17770-001
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6
D 2011 w Cylinder head
TD 2011 w, TCD 2011 w W 01-01-01
Setting valve clearance
Commercial available tools:
– Feeler gauges
Attention!
In case of internal exhaust gas recircula-
tion, the inlet valve is opened briefly by an
additional cam on the camshaft.
This is not to be confused with the valve
overlap.
Allow the engine to cool down for at least
30 minutes before setting the valve clea-
rance. Engine oil temperature < 80 °C
The following work procedure describes
the setting of the valve clearance on an
inlet valve. The procedure is the same for
the setting on an outlet valve, taking into
consideration the setting dimension.
z Unscrew all screws (1).
z Remove cylinder head cowling (2).
z Remove gasket.
2
1
© 47540-0
Setting engine to valve overlap
z Turn crankshaft in the direction of the engine (arrow).
z Turn over crankshaft until the valve overlap is
achieved on cylinder 1.
© 47541-0