Workshop Manual
Table Of Contents
- Frontpage
- Table of contents
- Checking the compression pressure
- Mounting engine on assembly block and demounting
- Setting valve clearance
- Removing and installing the rocker arm and rocker arm bracket
- Disassembling, assembling and checking the rocker arm and rocker arm bracket
- Removing and installing cylinder head
- Checking piston overhang
- Removing and installing the crankcase bleeding
- Removing and installing the exhaust line
- Removing and install the charge air line
- Removing and installing the turbocharger
- Removing and installing the intake manifold
- Removing and installing the exhaust gas return valve
- Removing and installing the exhaust gas return pipe
- Removing and installing the exhaust gas collection pipe (Exhaust gas recirculation)
- Removing and installing the lifting magnet (Start amount release)
- Renewing the injection lines
- Removing and installing the fuel injectors
- Removing and installing the lifting magnet (charge air pressure-dependent full load stop)
- Installing and removing charge air pressure-dependent full load stop
- Removing and installing fuel pipes
- Removing and installing the fuel filter console
- Removing and installing the fuel supply pump
- Removing and installing the lubricating oil cooler
- Removing and installing the oil filter console
- Removing and installing the oil pressure switch
- Removing and installing the thermostat (Lubricating oil cooler)
- Removing and installing the control line
- Removing and installing the coolant pump
- Checking the thermostat (in the removed state)
- Removing and installing the thermostat
- Removing and installing the thermostat housing
- Removing and installing temperature transmitter
- Removing and installing the lifting magnet (Engine shutdown)
- Removing and installing the V-belt pulley
- Renew V-belts, check V-belt tension
- Removing and installing the flywheel
- Removing and installing the hydraulic pump
- Removing and installing the generator
- Removing and installing the starter
- Removing and installing the heating plugs
- Removing and installing the glow plug
- 7 Standard tools
- 8 Special tools
4
D 2011 wTechnical data
TD 2011 w, TCD 2011 wTesting and setting data
© 12/2008 19484-001
2/6
ID no. Name Additional information Value
D 2011 w / TD 2011 w / TCD 2011 w
P00 04 Engine weight according to DIN 70020-A approx. 268 kg
P00 51 Compression pressure
25 - 30 bar
(2500 - 3000 kPa)
P00 71 Ignition sequence 1-3-4-2
P01 61 Valve clearance (inlet) 0.3 mm
P01 62 Valve clearance (outlet) 0.5 mm
P01 72 Rocker arm, bore, diameter (outlet)
18 mm
P01 73 Rocker arm, bore, diameter (inlet)
18 mm
P01 74 Rocker arm pin, diameter
17,97 mm
P02 75 Piston overhang
Identification, cylinder head gas-
ket = 1 recess
0.325 - 0.604 mm
P02 76 Piston overhang
Identification, cylinder head gas-
ket = 2 recesses
0.605 - 0.704 mm
P02 77 Piston overhang
Identification, cylinder head gas-
ket = 3 recesses
0.705 - 0.804 mm
P08 74 Thermostat, compression spring, length 45.7 mm
P09 11 Thermostat, start of opening 86 - 90 °C
P09 13 Thermostat, stroke distance at least 9 mm
P12 11 V-belt tension, individual V-belts AVX 10 First assembly
450 N
P12 21 V-belt tension, individual V-belts AVX 10
Check after 15 minutes running
under load
300 N
D 2011 w / TD 2011 w / TCD 2011 w Recess cylinder head
P02 75 Piston overhang
Identification, cylinder head gas-
ket = 1 recess
9.820 - 10.140 mm
P02 76 Piston overhang
Identification, cylinder head gas-
ket = 2 recesses
10.141 - 10.239 mm
P02 77 Piston overhang
Identification, cylinder head gas-
ket = 3 recesses
10.240 - 10.310 mm
+0.27
+0.27
+0.01
−0.01
+50
−50
+20
−20