Workshop Manual
Table Of Contents
- Workshop Manual
- Foreword
- General
- User notes
- Technical data (Test and adjustment data)
- Technical data (Tightening specification)
- Job card overview (Sorted alphabetically)
- Job card overview (Sorted numerically)
- Job card overview (Job card references)
- W 00-02-06 Check compression
- W 00-05-01 Mount engine on assembly stand and disassemble
- W 01-01-01 Check and set valve clearance
- W 01-02-02 Remove and install toggle lever and toggle lever block
- W 01-02-06 Disassemble and complete, check toggle lever and toggle lever block
- W 01-04-04 Remove and install cylinder head
- W 03-01-11 Remove and install crankcase bleeding
- W 06-01-05 Remove and install exhaust manifold
- W 06-06-04 Remove and install turbocharger
- W 06-07-03 Remove and install air intake pipe
- W 07-02-07 Remove and install lifting magnet for start volume release
- W 07-03-01 Renew injection lines
- W 07-07-01 Remove and install injection valves (in engines with leak fuel line)
- W 07-08-01 Remove and install solenoid valve (LDA)
- W 07-08-02 Remove and install charge pressure full load stop (LDA)
- W 07-10-06 Remove and install fuel lines (with Motorpal injection pumps)
- W 07-10-06 Remove and install fuel lines (with Bosch injection pumps)
- W 07-10-08 Remove and install fuel filter console
- W 07-11-01 Remove and install fuel pump
- W 08-08-02 Remove and install oil cooler
- W 08-10-06 Remove and install oil filter cartridge
- W 08-11-07 Remove and install oil filter console
- W 08-11-08 Remove and install oil pressure switch
- W 08-11-09 Remove and install oil pressure sensor
- W 08-11-11 Remove and install oil temperature sensor
- W 08-11-12 Remove and install oil thermostat (oil cooler)
- W 08-15-01 Remove and install oil pressure line (turbocharger)
- W 08-15-02 Remove and install oil return line (turbocharger)
- W 08-16-01 Remove and install oil line for injection adjuster supply
- W 09-11-01 Remove and install cooling blower
- W 11-00-03 Remove and install lifting magnet (shutoff magnet)
- W 12-02-01 Check, renew V-belt (in FM, BFM engines)
- W 12-02-01 Check V-belt, renew (in FL and BFL engines)
- W 12-02-06 Remove and install V-belt clamping roller
- W 12-06-01 Remove and install flywheel
- W 12-08-02 Remove and install hydraulic pump
- W 13-01-02 Remove and install cable harness
- W 13-02-03 Remove and install generator (in FL and BFL engines)
- W 13-02-03 Remove and install generator (in FM and BFM engines)
- W 13-03-02 Remove and install starter
- W 13-06-01 Remove and install helical heater plug
- Commercial tools
- Special tools
0312 1643 - 0138
7/11
© 11/2004
4
4 Technical data
4.2 Tightening specifications
2011
08000 Lube oil system
07061 Overcurrent line to injection pump
29 Nm
• Renew CU sealing rings
• Hollow screw
07062 Overcurrent line to cylinder head
bolt
8.5 Nm
07082 Fuel filter console on crankcase 21 Nm
07095 Charge pressure-dependent full
load stop (LDA) on crankcase
22 Nm
07096 Cap on charge pressure-
dependent full load stop (LDA)
8 Nm
07099 Fuel filter on fuel filter console 9 ± 1 Nm hand tight
ID no. Name
Pre-
tightening
value
Re-tightening
value
Remark
08001 Oil filter
10 -12 Nm
• Oil gasket lightly
• Screw on by hand and screw
tight
08003 Oil filter console on crankcase 21 Nm Torx screw
08042 Oil pressure line on:
• Turbocharger
• Crankcase
29 Nm
• Renew CU sealing rings
• Hollow screw
• Before assembling the line
ATL via pressure oil
connection bore, pre-oil with
approx. 1 cm³ engine oil!
08044 Oil return pipe on turbocharger 40 Nm Screwed socket
Oil return pipe on turbocharger 8.5 Nm Flange socket
08046 Holder for stopper on crankcase 8.5 Nm FL/M engine
Oil return pipe (ATL) holding plate
on crankcase
8.5 Nm BFL/M engines
08048 Oil line to (control line):
• oil filter console
• Crankcase
18 Nm
• Injection adjustment
• Renew CU sealing rings
• Hollow screw
08051 Oil cooler fastening screws 21 Nm Torx screw M8
ID no. Name
Pre-
tightening
value
Re-tightening
value
Remark