Workshop Manual
Table Of Contents
- Workshop Manual
- Foreword
- General
- User notes
- Technical data (Test and adjustment data)
- Technical data (Tightening specification)
- Job card overview (Sorted alphabetically)
- Job card overview (Sorted numerically)
- Job card overview (Job card references)
- W 00-02-06 Check compression
- W 00-05-01 Mount engine on assembly stand and disassemble
- W 01-01-01 Check and set valve clearance
- W 01-02-02 Remove and install toggle lever and toggle lever block
- W 01-02-06 Disassemble and complete, check toggle lever and toggle lever block
- W 01-04-04 Remove and install cylinder head
- W 03-01-11 Remove and install crankcase bleeding
- W 06-01-05 Remove and install exhaust manifold
- W 06-06-04 Remove and install turbocharger
- W 06-07-03 Remove and install air intake pipe
- W 07-02-07 Remove and install lifting magnet for start volume release
- W 07-03-01 Renew injection lines
- W 07-07-01 Remove and install injection valves (in engines with leak fuel line)
- W 07-08-01 Remove and install solenoid valve (LDA)
- W 07-08-02 Remove and install charge pressure full load stop (LDA)
- W 07-10-06 Remove and install fuel lines (with Motorpal injection pumps)
- W 07-10-06 Remove and install fuel lines (with Bosch injection pumps)
- W 07-10-08 Remove and install fuel filter console
- W 07-11-01 Remove and install fuel pump
- W 08-08-02 Remove and install oil cooler
- W 08-10-06 Remove and install oil filter cartridge
- W 08-11-07 Remove and install oil filter console
- W 08-11-08 Remove and install oil pressure switch
- W 08-11-09 Remove and install oil pressure sensor
- W 08-11-11 Remove and install oil temperature sensor
- W 08-11-12 Remove and install oil thermostat (oil cooler)
- W 08-15-01 Remove and install oil pressure line (turbocharger)
- W 08-15-02 Remove and install oil return line (turbocharger)
- W 08-16-01 Remove and install oil line for injection adjuster supply
- W 09-11-01 Remove and install cooling blower
- W 11-00-03 Remove and install lifting magnet (shutoff magnet)
- W 12-02-01 Check, renew V-belt (in FM, BFM engines)
- W 12-02-01 Check V-belt, renew (in FL and BFL engines)
- W 12-02-06 Remove and install V-belt clamping roller
- W 12-06-01 Remove and install flywheel
- W 12-08-02 Remove and install hydraulic pump
- W 13-01-02 Remove and install cable harness
- W 13-02-03 Remove and install generator (in FL and BFL engines)
- W 13-02-03 Remove and install generator (in FM and BFM engines)
- W 13-03-02 Remove and install starter
- W 13-06-01 Remove and install helical heater plug
- Commercial tools
- Special tools
0312 1643 - 0138
6/11
© 11/2004
4
4 Technical data
4.2 Tightening specifications
2011
05000 Speed governing
06000 Exhaust system / Charging
07000 Fuel system
ID no. Name
Pre-
tightening
value
Re-tightening
value
Remark
05041 Lifting magnet (shutoff magnet) on
front cover
8.5 Nm
05065 Lifting magnet (start volume
release) on front cover
10 Nm
ID no. Name
Pre-
tightening
value
Re-tightening
value
Remark
06001 Exhaust manifold on cylinder head 55 Nm with DEUTZ S1
06020 Turbocharger on exhaust manifold 21 Nm with DEUTZ S1
06030 Air intake pipe on cylinder head 21 Nm
Charge air on cylinder head 21 Nm
06094 Solenoid valve on LDA 10 Nm
ID no. Name
Pre-
tightening
value
Re-tightening
value
Remark
07001 Injection valve on cylinder head 21 Nm
07002 Injection nozzles lock nut on
nozzle holder (leak oil-less)
35 ± 5 Nm Motorpal
Injection nozzles lock nut on
nozzle holder
45 ± 5 Nm Bosch
07003 Injection line on:
• Injection valve
• injection pump
25 ± 2.5 Nm Union nut
07015 Fuel supply line to injection pump
29 Nm
• Hollow screw
• DIN 7643-8
07024 Fuel pump on crankcase
21 Nm
• Piston pump
• Diaphragm pump