Workshop Manual
Table Of Contents
- Workshop Manual
- Foreword
- General
- User notes
- Technical data (Test and adjustment data)
- Technical data (Tightening specification)
- Job card overview (Sorted alphabetically)
- Job card overview (Sorted numerically)
- Job card overview (Job card references)
- W 00-02-06 Check compression
- W 00-05-01 Mount engine on assembly stand and disassemble
- W 01-01-01 Check and set valve clearance
- W 01-02-02 Remove and install toggle lever and toggle lever block
- W 01-02-06 Disassemble and complete, check toggle lever and toggle lever block
- W 01-04-04 Remove and install cylinder head
- W 03-01-11 Remove and install crankcase bleeding
- W 06-01-05 Remove and install exhaust manifold
- W 06-06-04 Remove and install turbocharger
- W 06-07-03 Remove and install air intake pipe
- W 07-02-07 Remove and install lifting magnet for start volume release
- W 07-03-01 Renew injection lines
- W 07-07-01 Remove and install injection valves (in engines with leak fuel line)
- W 07-08-01 Remove and install solenoid valve (LDA)
- W 07-08-02 Remove and install charge pressure full load stop (LDA)
- W 07-10-06 Remove and install fuel lines (with Motorpal injection pumps)
- W 07-10-06 Remove and install fuel lines (with Bosch injection pumps)
- W 07-10-08 Remove and install fuel filter console
- W 07-11-01 Remove and install fuel pump
- W 08-08-02 Remove and install oil cooler
- W 08-10-06 Remove and install oil filter cartridge
- W 08-11-07 Remove and install oil filter console
- W 08-11-08 Remove and install oil pressure switch
- W 08-11-09 Remove and install oil pressure sensor
- W 08-11-11 Remove and install oil temperature sensor
- W 08-11-12 Remove and install oil thermostat (oil cooler)
- W 08-15-01 Remove and install oil pressure line (turbocharger)
- W 08-15-02 Remove and install oil return line (turbocharger)
- W 08-16-01 Remove and install oil line for injection adjuster supply
- W 09-11-01 Remove and install cooling blower
- W 11-00-03 Remove and install lifting magnet (shutoff magnet)
- W 12-02-01 Check, renew V-belt (in FM, BFM engines)
- W 12-02-01 Check V-belt, renew (in FL and BFL engines)
- W 12-02-06 Remove and install V-belt clamping roller
- W 12-06-01 Remove and install flywheel
- W 12-08-02 Remove and install hydraulic pump
- W 13-01-02 Remove and install cable harness
- W 13-02-03 Remove and install generator (in FL and BFL engines)
- W 13-02-03 Remove and install generator (in FM and BFM engines)
- W 13-03-02 Remove and install starter
- W 13-06-01 Remove and install helical heater plug
- Commercial tools
- Special tools
0312 1642 - 0138
5/9
© 11/2004
4
4 Technical data
4.1 Test and adjustment data
2011
01 61 Valve clearance (inlet) • after a cooling time of at
least 0.5 h (oil
temperature < 80 °C)
0.3
±0.05
mm
• Test and setting values
in inspections from a
running time of
50 operating hours of
the engine or life of the
cylinder head gasket
(see maintenance
schedule)
• Setting values when
changing the cylinder
head gasket
(0.4
±0.05)
01 62 Valve clearance (outlet) • after a cooling time of at
least 0.5 h (oil
temperature < 80 °C)
0.5
±0.05
mm
• Test and setting values
in inspections from a
running time of
50 operating hours of
the engine or life of the
cylinder head gasket
(see maintenance
schedule)
• Setting values when
changing the cylinder
head gasket
(0.6
±0.05)
ID
No.
Name Additional information Value Unit