Workshop Manual
Table Of Contents
- Workshop Manual
- Foreword
- General
- User notes
- Technical data (Test and adjustment data)
- Technical data (Tightening specification)
- Job card overview (Sorted alphabetically)
- Job card overview (Sorted numerically)
- Job card overview (Job card references)
- W 00-02-06 Check compression
- W 00-05-01 Mount engine on assembly stand and disassemble
- W 01-01-01 Check and set valve clearance
- W 01-02-02 Remove and install toggle lever and toggle lever block
- W 01-02-06 Disassemble and complete, check toggle lever and toggle lever block
- W 01-04-04 Remove and install cylinder head
- W 03-01-11 Remove and install crankcase bleeding
- W 06-01-05 Remove and install exhaust manifold
- W 06-06-04 Remove and install turbocharger
- W 06-07-03 Remove and install air intake pipe
- W 07-02-07 Remove and install lifting magnet for start volume release
- W 07-03-01 Renew injection lines
- W 07-07-01 Remove and install injection valves (in engines with leak fuel line)
- W 07-08-01 Remove and install solenoid valve (LDA)
- W 07-08-02 Remove and install charge pressure full load stop (LDA)
- W 07-10-06 Remove and install fuel lines (with Motorpal injection pumps)
- W 07-10-06 Remove and install fuel lines (with Bosch injection pumps)
- W 07-10-08 Remove and install fuel filter console
- W 07-11-01 Remove and install fuel pump
- W 08-08-02 Remove and install oil cooler
- W 08-10-06 Remove and install oil filter cartridge
- W 08-11-07 Remove and install oil filter console
- W 08-11-08 Remove and install oil pressure switch
- W 08-11-09 Remove and install oil pressure sensor
- W 08-11-11 Remove and install oil temperature sensor
- W 08-11-12 Remove and install oil thermostat (oil cooler)
- W 08-15-01 Remove and install oil pressure line (turbocharger)
- W 08-15-02 Remove and install oil return line (turbocharger)
- W 08-16-01 Remove and install oil line for injection adjuster supply
- W 09-11-01 Remove and install cooling blower
- W 11-00-03 Remove and install lifting magnet (shutoff magnet)
- W 12-02-01 Check, renew V-belt (in FM, BFM engines)
- W 12-02-01 Check V-belt, renew (in FL and BFL engines)
- W 12-02-06 Remove and install V-belt clamping roller
- W 12-06-01 Remove and install flywheel
- W 12-08-02 Remove and install hydraulic pump
- W 13-01-02 Remove and install cable harness
- W 13-02-03 Remove and install generator (in FL and BFL engines)
- W 13-02-03 Remove and install generator (in FM and BFM engines)
- W 13-03-02 Remove and install starter
- W 13-06-01 Remove and install helical heater plug
- Commercial tools
- Special tools
0312 1642 - 0138
3/9
© 11/2004
4
4 Technical data
4.1 Test and adjustment data
2011
00 00 Engine general
ID
No.
Name Remark Value Unit
00 04 Engine weight according to
DIN 70020-A
F2L engine 175
kg
F3L engine 217
F4L engine 256
F2M engine 169
F3M engine 210
F4M engine 248
BF3L engine 222
BF4L engine 257
BF3M engine 215
BF4M engine 250
00 10 Working principle four-stroke diesel
00 20 Combustion process Direct injection
00 31 Bore Diameter 94 mm
00 32 Stroke 112 mm
00 40 Compression ratio FL/M engines 19:1
BFL/M engines 17.5:1
00 50 Direction of rotation looking onto the
flywheel
left
00 51 Compression pressure FL/M engines 25 to 30 bar
BFL/M engines 22 to 27 bar
00 70 Ignition distance 2 and 4 cylinder 180 °
3-cylinder 120 °