Operation Manual

Contents
6. Service and Maintenance
6.1 Lubrication System
6.1.1 Oil Change Intervals
6.1.2 Checking Oil Level / Changing Engine Oil
6.1.3 Changing Oil Filter
6.1.4 Cleaning/Changing Oil filter (Cup)
6.2 Fuel System
6.2.1 Changing Fuel Filter
6.2.2 Replace fuel filter
6.2.3 Clean/Replace Fuel Pre-Filter, Filter
Element
6.2.4 Venting the Fuel System
with Preliminary Fuel Filter
6.2.5 Clean/Replace Fuel Pre-Filter, Filter
Element
6.2.6 Vent Fuel System with Fuel Pre-Filter
6.2.7 Clean/Replace/Vent Fuel Pre-Filter,
Filter Element
6.2.8 Clean / purge or change fuel
pre-filter
6.2.9 Venting the Fuel System
with Preliminary Fuel Filter
6.2.10 Changing Fuel Leakage
Line
6.2.11 Changing Fuel Leakage Pipes
6.3 Cooling System
6.3.1 Cleaning Intervals
6.3.2 Cleaning Cooling System
6.3.3 Draining Cooling System
1012 / 1013
6.3.4 Filling / Venting Cooling System
1012 / 1013
6.3.5 Draining the Cooling System
1012 E / 1013 E
6.3.6 Filling/Venting the Cooling System
1012 E/1013 E
6.3.7 Draining the Cooling System
Unit Engine
6.3.8 Filling/Venting the Cooling System
Unit Engine
6.3.9 Draining the Charge-Air Cooler
6.4 Combustion Air Cleaner
6.4.1 Cleaning Intervals
6.4.2 Emptying Cyclone Type Precleaner
6.4.3 Cleaning Oil Bath Air Cleaner
6.4.4 Dry Type Air Cleaner
6.5 Belt Drives
6.5.1 Checking V-Belts
6.5.2 Tensioning Fan / Alternator Belts
1012
6.5.3 Changing Fan / Alternator Belts 1012
6.5.4 Tensioning Coolant / Fuel Pump Belts
1012
6.5.5 Changing Coolant / Fuel Pump Belts
1012
6.5.6 Tensioning Coolant / Fuel Pump Belts
1012 E
6.5.7 Changing Coolant / Fuel Pump Belts
1012 E
6.5.8 Tensioning Alternator Belt 1012 E
6.5.9 Changing Alternator Belt 1012 E
6.5.10Tensioning / Changing Fan Belt 1013
6.5.11Tensioning Coolant / Fuel Pump belts
1013
6.5.12Changing Coolant / Fuel Pump Belts
1013
6.5.13Tensioning / Changing Alternator
Belt 1013
6.5.14Tensioning Coolant / Fuel Pump Belts
1013 E
6.5.15Changing Coolant / Fuel Pump Belts
1013 E
6.5.16Tensioning / Changing Compressor
Belt
6.6 Adjustments
6.6.1 Checking / Adjusting Valve
Clearances
6.7 Accessories
6.7.1 Battery
6.7.1.1 Checking Battery and Cable
Connectors
6.7.1.2 Checking Electrolyte Level
6.7.1.3 Checking Specific Gravity of
Electrolyte
6.7.2 Three-Phase Alternator
6.7.3 Lifting Tackle
7. Faults, Causes and Remedies
7.1 Fault Table
8. Engine Preservation
8.1 Preservation
9. Technical Specification
9.1 Engine Specifications and Settings
9.2 Screw Tightening Torques
9.3 Tools
10. Service