Workshop Manual

1
Determining shim thickness for Bosch injection pump replacement on BFM 1013
in case of service. Standard dimensions L
0 = 143 mm
The old injection pump with shim is not required for such purpose.
Example: The injection pump of cylinder 3 is to be replaced on a BFM 1013 engine.
Procedure:
Read off EP code for cylinder 3 from nameplate under column „EP“, e.g. 397.
(Reading sequence: line 1=cyl.1, line 2 = cyl.2, etc.
Take corrected injection pump installation dimension (E
K
) from table 5 according to EP code,
e.g. 146.9 mm.
Take code for injection pump length (A) from new injection pump, e.g. 133.
Take standard dimension of injection pump (L
o
) from table 1, e.g. 143 mm.
Determine theoretical shim thickness (T
s
).
T
s
= E
K
- (L
o
+ A/100)
T
s
= 146.9 mm - (143 mm + 133/100 mm)
T
s
= 2.57 mm
Select shim thickness (S
s
) according to table 2.
T
s
2.57 mm = S
s
2.6 mm
E
K
EP
code
(mm)
145.7 349
145.725 350
145.75 351
145.775 352
145.8 353
145.825 354
145.85 355
145.875 356
145.9 357
145.925 358
145.95 359
145.975 360
146.0 361
146.025 362
146.05 363
146.075 364
146.1 365
146.125 366
146.15 367
146.175 368
146.2 369
146.225 370
146.25 371
146.275 372
Table 5
E
K
EP
code
(mm)
146.9 397
146.925 398
146.95 399
146.975 400
147.0 401
147.025
147.05
147.075
147.1
147.125
147.15
147.175
147.2
147.225
147.25
147.275
147.3
147.325
147.35
147.375
147.4
147.425
147.45
147.475
E
K
EP
code
(mm)
145.1
145.125
145.15
145.175
145.2
145.225
145.25
145.275
145.3
145.325
145.35 335
145.375 336
145.4 337
145.425 338
145.45 339
145.475 340
145.5 341
145.525 342
145.55 343
145.575 344
145.6 345
145.625 346
145.65 347
145.675 348
E
K
EP
code
(mm)
144.5
144.525
144.55
144.575
144.6
144.625
144.65
144.675
144.7
144.725
144.75
144.775
144.8
144.825
144.85
144.875
144.9
144.925
144.95
144.975
145.0
145.025
145.05
145.075
E
K
EP
code
(mm)
146.3 373
146.325 374
146.35 375
146.375 376
146.4 377
146.425 378
146.45 379
146.475 380
146.5 381
146.525 382
146.55 383
146.575 384
146.6 385
146.625 386
146.65 387
146.675 388
146.7 389
146.725 390
146.75 391
146.775 392
146.8 393
146.825 394
146.85 395
146.875 396
1.00.17
DEUTZ AG
Mot. - Typ Code Mot. - Nr.
MADE IN GERMANY
E
kW(G) red.
kW(S) red.
EP K
°C
397
0122 3237
kW(G) kW(S) 1/min
kW(W)
)
m
°