Workshop Manual
Table Of Contents
- V O R W O R T
- F O R E W O R D
- P R É F A C E
- P R O L O G O
- Inhalts-Verzeichnis
- Table of Contents
- Sommaire
- Indice
- 1. Technische Daten
- Specification data
- Caractéristiques techniques
- Datos técnicos
- 2. Prüfen und Einstellen
- Checking and adjusting
- Contrôle et réglage
- Verificación y ajustes
- 3. Bauteile instand setzen
- Repair of components
- Mise en état des composants
- Reparación de componentes
- 4. Demontage und Montage, Motor komplett
- Disassembly and reassembly of complete engine
- Démontage et montage moteur complet
- Despiece y ensamblado conjunto de moteur
- 5. Werkzeuge
- Tools
- Outils
- Herramientas
1
Determining shim thickness for Bosch injection pump replacement on BFM 1012
in case of service. Standard dimensions L
0 = 119 mm
The old injection pump with shim is not required for such purpose.
Example: The injection pump of cylinder 3 is to be replaced on a BFM 1012 engine.
Procedure:
Read off EP code for cylinder 3 from nameplate under column „EP“, e.g. 183.
(Reading sequence: line 1=cyl.1, line 2 = cyl.2, etc.
Take corrected injection pump installation dimension (E
K
) from table 4 according to EP code,
e.g. 122.05 mm.
Take code for injection pump length (A) from new injection pump, e.g. 22.
Take standard dimension of injection pump (L
o
) from table 1, e.g. 119 mm.
Determine theoretical shim thickness (T
s
).
T
s
= E
K
- (L
o
+ A/100)
T
s
= 122.05 mm - (119 mm + 22/100 mm)
T
s
= 2.83 mm
Select shim thickness (S
s
) according to table 2.
T
s
2.83 mm = S
s
2.8 mm
E
K
EP
code
(mm)
121.8 173
121.825 174
121.85 175
121.875 176
121.9 177
121.925 178
121.95 179
121.975 180
122.0 181
122.025 182
122.05 183
122.075 184
122.1 185
122.125 186
122.15 187
122.175 188
122.2 189
122.225 190
122.25 191
122.275 192
122.3 193
122.325 194
122.35 195
122.375 196
E
K
EP
code
(mm)
121.2 149
121.225 150
121.25 151
121.275 152
121.3 153
121.325 154
121.35 155
121.375 156
121.4 157
121.425 158
121.45 159
121.475 160
121.5 161
121.525 162
121.55 163
121.575 164
121.6 165
121.625 166
121.65 167
121.675 168
121.7 169
121.725 170
121.75 171
121.775 172
E
K
EP
code
(mm)
120.6
120.625
120.65
120.675
120.7
120.725
120.75 131
120.775 132
120.8 133
120.825 134
120.85 135
120.875 136
120.9 137
120.925 138
120.95 139
120.975 140
121.0 141
121.025 142
121.05 143
121.075 144
121.1 145
121.125 146
121.15 147
121.175 148
E
K
EP
code
(mm)
120.0
120.025
120.05
120.075
120.1
120.125
120.15
120.175
120.2
120.225
120.25
120.275
120.3
120.325
120.35
120.375
120.4
120.425
120.45
120.475
120.5
120.525
120.55
120.575
Tabelle 4
E
K
EP
code
(mm)
122.4 197
122.425 198
122.45 199
122.475 200
122.5 201
122.525 202
122.55 203
122.575 204
122.6 205
122.625 206
122.65 207
122.675 208
122.7 209
122.725 210
122.75 211
122.775 212
122.8 213
122.825 214
122.85 215
122.875
122.9
122.925
122.95
112.975
1.00.15.1
DEUTZ AG
Mot. - Typ Code Mot. - Nr.
MADE IN GERMANY
E
kW(G) red.
kW(S) red.
EP K
°C
183
0122 3237
kW(G) kW(S) 1/min
kW(W)
)
m
°