210-FE WEIGHT INDICATING INSTRUMENT INSTALLATION and TECHNICAL MANUAL 8200-M242-O1 Rev B 04/08 PO BOX 151 y WEBB CITY, MO 64870 PH (417) 673-4631 y FAX (417) 673-5001 www.cardinalscale.com Technical Support: Ph: 866-254-8261 y techsupport@cardet.
8200-M242-O1 y 210-FE Page 2
TABLE OF CONTENTS SPECIFICATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 1 Standard Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 2 Optional Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 2 Certifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Page 2 EUROPEAN DECLARATION
FCC COMPLIANCE STATEMENT WARNING! This equipment generates uses and can radiate radio frequency and if not installed and used in accordance with the instruction manual, may cause interference to radio communications. It has been tested and found to comply with the limits for a Class A computing device pursuant to Subpart J of Part 15 of FCC rules, which are designed to provide reasonable protection against such interference when operated in a commercial environment.
SPECIFICATIONS Power Requirements: Enclosure Type: Enclosure Size: Shipping Weight: Operating Environment: Display: Transducer Excitation: Signal Input Range: Number of Load Cells: Load Cell Cable Length: Division Value: Sensitivity: NON-COMMERCIAL NTEP CANADA OIML Scale Divisions: NON-COMMERCIAL NTEP CANADA OIML 90 to 264 VAC (50/60 Hz) at 0.4A NEMA 4X/IP66 9.7" H x 15” W x 3.1” D (246mm H x 381mm W x 79mm D) 12 lbs / 5.
SPECIFICATIONS, Cont. Standard Features: • • • • • • • • • • • • • • • • • • • • Push button tare function Gross, tare, net conversion Selectable key lockout Hi-Resolution mode Adjustable filtering Gross and Net accumulators Dual serial ports Remote input lines for Zero, Tare, Gross and Print (1000 feet maximum) Programmable print format using Visual Print or nControl (2 Visual Tickets available) SMA level 2 compliant serial communications (For more information see http://www.scalemanufacturers.
EUROPEAN DECLARATION OF CONFORMITY Manufacturer: Cardinal Scale Manufacturing Company PO Box 151 203 East Daugherty Webb City, Missouri 64870 USA Telephone No. 417 673 4631 Fax No.
PRECAUTIONS Static Electricity CAUTION! This device contains static sensitive circuit cards and components. Improper handling of these devices or printed circuit cards can result in damage to or destruction of the component or card. Such actual and/or consequential damage IS NOT covered under warranty and is the responsibility of the device owner. Electronic components must be handled only by qualified electronic technicians who follow the guidelines listed below.
PRECAUTIONS, Cont. Care and Cleaning 1. DO NOT submerge the indicator in water, pour or spray water directly on it. 2. DO NOT use acetone, thinner or other volatile solvents for cleaning. 3. DO NOT expose the indicator to temperature extremes. 4. DO NOT place the indicator in front of heating/cooling vents. 5. DO clean the indicator with a damp soft cloth and mild non-abrasive detergent. 6. DO remove power before cleaning with a damp cloth.
INSTALLATION Before beginning installation of your 210-FE Weight Indicating Instrument, make certain that the instrument has been received in good condition. Carefully remove the instrument from the shipping carton and inspect it for any evidence of damage (such as exterior dents or scratches) that may have taken place during shipment. Keep the carton and packing material for return shipment if it should become necessary.
INSTALLATION, Cont. Load Cell Cable Connection for RFI Suppression CAUTION! Disconnect any external load cell power supply before connecting load cells to the instrument. Failure to do so will result in permanent damage to the instrument. To eliminate RFI, the load cell cable should be routed through the special metallic gland connector and the shield wire from the load cell cable must be connected to this gland connector for grounding. Refer to Figure No. 2 for the gland connector layout. 1.
INSTALLATION, Cont. 8. To terminate a wire, use a small flat blade screwdriver and press down on the release bar for the terminal. Insert the wire into the terminal opening. Remove the screwdriver, allowing the release bar to return to its original position, locking the wire in place. See Figure No. 5. 9. Repeat the procedure until all of the wires are in place. 10. After all terminations have been made, remove the excess cable from the enclosure. Figure No.5 11. Referring to Figure No.
INSTALLATION, Cont. Load Cell Connections with Over 30 Feet of Cable For installations with over 30 feet of cable between the indicator and the load cells, sense wires should be used. The sense wires must be connected between the +SENS, -SENS terminals on the indicator and the +EXCITATION, -EXCITATION wires of the load cells or the +SENS, -SENS terminals of the load cell trim board or the section seal trim board.
INSTALLATION, Cont. Optically Isolated Inputs (requires additional hardware) Included with the I/O are 4 programmable inputs that may be used to remotely (up to 100 feet) initiate various functions within the indicator. These inputs are accessed via a terminal block (P9) on the back of the PC board (see Figure No. 9). The 4 inputs are defined as follows: TERMINAL NO. 1 2 3 4 5 Function Gross Print Zero Tare Common NOTE! The input must be connected to Gnd to initiate the function.
INSTALLATION, Cont. Relay Board - (Optional) The relay board (Cardinal p/n 8539-C062-0A) is mounted in the RB4-F external junction box for use with the 210-FE indicator. Connect devices to be controlled as shown in Figure No. 8. The relays must be configured to be on (closed) or off (open) at weights under the preset weight then switch at the preset weight from on-to-off or off-to-on by setting the under weight condition to on or off during setup and calibration or setup review.
INSTALLATION, Cont. Main PCB Figure No.
INSTALLATION, Cont. Main PCB Jumpers J1 - BATTERY CHARGE MODE (Not Applicable) J2 - AUTO-ON JUMPER The AUTO-ON jumper J2, when connected, will cause the indicator to power on automatically whenever power is applied to the power input connector. If power is lost momentarily and then reapplied, the indicator will turn on without pressing the ON key.
KEYPAD FUNCTIONS The Model 210-FE is equipped with a 22-key keypad. The keypad is used to enter commands and data into the instrument. This section describes each key along with its normal function. It is helpful to refer to the actual instrument while reading this section. DO NOT operate the keypad with pointed objects (pencils, pens, etc). Damage to keypad resulting from this practice is NOT covered under warranty. Figure No. 10 ON/OFF KEY This key performs two functions.
KEYPAD FUNCTIONS, Cont. 7. If the date displayed is correct, press the ENTER key to proceed to the consecutive number prompt, 1C aC1?. 8. If the date displayed is incorrect, use the numeric keys to enter the correct date and press the ENTER key to proceed to the consecutive number prompt. Remember to enter the date in the same format (month-day-year or day-month-year) as selected by the (+ setup parameter. Note that with the (+ ?) + setting, the date format is month-day-year.
KEYPAD FUNCTIONS, Cont. PRINT KEY Pressing this key will add the displayed gross or net weight or piece count to the associated accumulator and initiate the transmission of weight and other data selected during setup of the Print menu items via the selected printer output port (see Port= under Print menu) unless the continuous data feature of this port was enabled during setup and calibration. If the .
KEYPAD FUNCTIONS, Cont. NET/GROSS KEY This key is used to toggle between the Net and Gross weight modes. The selected mode is indicated by turning on 1 or * on the annunciator display. Note that if no valid tare weight has been entered, pressing this key will cause a momentary 17< : display error and the indicator will remain in the Gross weight mode. TARE KEY (with weight "T"symbol) Pressing this key will display the current tare weight for three seconds. UNITS/TEST KEY This key performs two functions.
KEYPAD FUNCTIONS, Cont. 4 and NET/GROSS KEY, NET/GROSS KEY, ZERO KEY This combination will zero (clear) the Gross accumulator. 4 and UNITS KEY This combination will enter the Test mode. The Test mode is used to test of all the display elements. It consists of five (5) cycles, each lasting about one (1) second: 1. All horizontal segments will turn on. 2. All vertical segments and decimal points will turn on. 3. All annunciator display segments will turn on. 4. All display elements off. 5.
ANNUNCIATOR DISPLAY The annunciator display is a three (3) character 16-segment display to the right of the weight display. It is used to indicate that the weight display is in the mode corresponding to the character(s) displayed or that the status indicated by the character(s) displayed is active. WQ This is turned on to show that the displayed weight unit is tons. It is displayed in the two upper characters of the annunciator display.
ANNUNCIATOR DISPLAY, Cont. NOTE! The & =, 0 2, 3 & or 7 / is alternately displayed or replaces the weight units, when appropriate, in the upper two characters. & = This indicates that the weight displayed is within +/- 1/4 division of the Center of Zero. It is displayed in the two upper characters of the annunciator display. 0 2 This indicates that the change in successive weight samples is greater than the Motion limits selected during setup.
SETUP AND CALIBRATION Your Model 210-FE indicator has been thoroughly tested and calibrated before being shipped to you. If you received the indicator attached to a scale, calibration is not necessary. If the indicator is being connected to a scale for the first time or recalibration is necessary for other reasons, proceed as indicated. The calibration switch is located on a bracket on the inside of the enclosure rear panel.
SETUP AND CALIBRATION, Cont. DO NOT operate the keypad with pointed objects (pencils, pens, etc). Damage to keypad resulting from this practice is NOT covered under warranty. During the setup and calibration process it is necessary to enter operational parameters via the indicator’s keypad. Pressing the ENTER key without entering a new value will retain the current setting and advance to the next prompt. To change a setting, enter a new value and press the ENTER key.
SETUP AND CALIBRATION, Cont. % ++ (Password Y/N) The % ++ (Password Y/N) prompt determines whether a password is required to enter Setup and Calibration on indicators programmed for international use. Note that this prompt is only displayed when (+ a?a (International) is selected. With the display showing PASS, press the ENTER key to show the current value. If the setting displayed is acceptable, press the ENTER key again to save it.
SETUP AND CALIBRATION, Cont. (1.< ? (Weighing Unit 1) Press the ENTER key to show the current value. If the setting displayed is acceptable, press the ENTER key again to save it. Otherwise, using the numeric keys enter the new setting and then press the ENTER key to save it. Allowable values are: 0 = none 1= tn (tons) 2= g (grams) 3 = lb (pounds) 4 = oz (ounces) 5 = kg (kilograms) 6 = tonnes (metric tons) *1
SETUP AND CALIBRATION, Cont. <:"? (4% Zero Range) Press the ENTER key to show the current value. If the setting displayed is acceptable, press the ENTER key again to save it. Otherwise, using the numeric keys, 0/NO or 1/YES, enter the new setting and then press the ENTER key to save it. <:"? (Yes) 4% of scale capacity <:"? (No) Full capacity (no limit) %($? (Power-Up Zero Feature) Press the ENTER key to show the current value. If the setting displayed is acceptable, press the ENTER key again to save it.
SETUP AND CALIBRATION, Cont. %A3 "? (Preset Print-On-Balance) With only one Preset selected (4a$(
SETUP AND CALIBRATION, Cont. "< :? (Clear Tare) The Clear Tare feature allows the indicator to clear the Stored Tare weight when the Net weight goes below a value greater than 1/2 the stored tare weight or goes below zero (a negative net weight after display of a positive net weight). With this feature enabled, the operator must re-set the tare after completion of a transaction when the load (container plus item) is removed from the scale. Press the ENTER key to show the current value.
SETUP AND CALIBRATION, Cont. A4 ( A4 ) - Analog to Digital Filtering 4 "
SETUP AND CALIBRATION, Cont. FILTER SETTING RECOMMENDATIONS Non Critical Sample Rate If the sample rate is not critical, as in static weighing, set 4 "
SETUP AND CALIBRATION, Cont. " ( " ) - Calibration With " ( " ) displayed, press the ENTER key. The display will change to show the current setting #$. If calibration is desired, press the 1/YES key, then press the ENTER key to continue to the " ? setting, otherwise press the ENTER key to advance to the +.7 menu. CALIBRATION MODES The 210-FE has five modes that can be used to perform calibration.
SETUP AND CALIBRATION, Cont. Dual-Point with Zero (First Zero) Calibration " ? – FIRST CALIBRATION WEIGHT The display will show " ? . This is the first of two calibration weights. This weight could be ZERO (NO LOAD) or the TEST WEIGHTS / TEST LOAD. y If the first calibration weight is to be ZERO (NO LOAD), press the ENTER key. y If the first calibration weight is to be the TEST WEIGHTS / TEST LOAD, use the numeric keys to input the value of the calibrated test weights.
SETUP AND CALIBRATION, Cont. Single-Point for Span Only (Last Zero) Calibration " ? – FIRST CALIBRATION WEIGHT The display will show " ? . This is the first of two calibration steps. This weight is the TEST WEIGHTS / TEST LOAD. y Zero the scale and then place the weights on the scale platform. y Using the numeric keys, input the value of the calibrated test weights / test load, then press the ENTER key.
SETUP AND CALIBRATION, Cont +.7 (+.7 ) - Serial Input/Output With +.7 (+.7 ) displayed, press the ENTER key. The display will change to show the current setting “1$”. To skip configuring the +.7 (serial input/output) and proceed to the %:.1< menu, press the ENTER key again. To configure the +.7, press the numeric key 1/YES and then the ENTER key. The display will change to 3 =4?. 3 (4? (Serial Port Baud Rate) Press the ENTER key to show the current value.
SETUP AND CALIBRATION, Cont If SMA is selected, the data will be transmitted in the following format: Where: lf = s= Line Feed Flags r= n= m= f= xxxxxx.xxx = uuu = cr = Range Mode Motion Custom Weight Units Carriage Return Z= center of Zero, O = Overcap, E = zero Error, e = weight not currently being displayed 1, 2, 3, ...
SETUP AND CALIBRATION, Cont If WI110 is selected, the data will be transmitted in the following format: xxxxx If number only is selected, the data will be transmitted in the following format: xxxxxx If Toledo Short is selected, the data will be transmitted in the following format: xxxxxx Weight On Demand If continuous output has not been selected for Serial Port 1 (Cont1=NO), the 210-FE indicator will respond to a weight request (ENQ).
SETUP AND CALIBRATION, Cont %:.1< (%:.1< ) - Print Tab Settings With %:.1< (%:.1< ) displayed, press the ENTER key. The display will change to show the current setting “1$”. To skip configuring Print Tab Settings and proceed to the +% 1 menu, press the ENTER key again. To configure Print Tab Settings, press the numeric key 1/YES and then the ENTER key. After pressing the ENTER key the display will change to %7:
SETUP AND CALIBRATION, Cont 1
SETUP AND CALIBRATION, Cont +% 1 ( +% 1 ) - Fine Span Adjustment NOTE! The +% 1 and .a: + modes require a load of 10% of Capacity be on the scale before adjustments can be made. With the +% 1 prompt displayed after pressing the ENTER key at the last Print prompt: With +% 1 displayed, press the ENTER key. The display will change to show the current setting “17”. To skip the Fine Span Adjustment and return to the + <(% menu, press the ENTER key again.
SETUP REVIEW The 210-FE indicator allows several operational parameters to be reviewed and changed without breaking the calibration seal.
CALIBRATION “C” NUMBERS The “C” numbers are displayed only during the Test mode operation by pressing the 4 key and then the UNITS/TEST key. The "C" numbers are shown at the end of the test operation and each number is displayed for approximately 4 seconds, allowing you to record them. Each number may be up to three (3) digits in length. By recording these numbers you will be able to return the indicator to its present calibration settings without using test weights simply by entering the “C” numbers.
TROUBLESHOOTING Error Codes The 210-FE indicator is equipped with software that indicates when an error in the operation takes place. The following lists the error codes displayed by the 210-FE along with their meaning. Should you encounter an error code, please refer to this list for the cause.
TROUBLESHOOTING, Cont. Error Codes, Cont. = a UNITS key pressed in an attempt to perform a “unit” conversion that is not allowed. CORRECTIVE ACTION: Determine the reason for the error display and take the appropriate corrective action. 17< : a NET key pressed with no stored tare weight value. CORRECTIVE ACTION: Determine the reason for the error display and take the appropriate corrective action. $ % (Over Capacity) The load on the scale exceeds the scale capacity plus nine (9) divisions.
TROUBLESHOOTING, Cont. Before You Call Service The 210-FE indicator has been designed to provide you with years of trouble-free operation. However, should you experience a problem, please refer to the troubleshooting guide below before you call for service. The following describes several types of symptoms along with suggested remedies. PROBLEM Display does not turn on POSSIBLE SOLUTIONS AC operation: Is the AC power cord fully inserted into the wall receptacle? Check wall receptacle for proper AC power.
CALIBRATION SEAL INSTALLATION If your 210-FE Weight Indicating Instrument is used in a commercial application it must be tested and sealed by your local weights and measurements official. The 210-FE has been designed to accept a lead and wire security seal to prevent unauthorized access to the calibration adjustments. Refer to Figure No. 14 for details on the installation of the seal. Figure No.
AXLE WEIGHER MODE OPERATION After placing the wheel load weighers on the ground in front of the vehicle(s) to be weighed, the two weighers are connected together using the interconnection cable assembly. One weigher (makes no difference which) is connected to the indicator using the indicator interface cable. The interconnection diagram is shown below: Printer Weight Indicator Indicator Cable Interface Cable Wheel Load Weigher Wheel Load Weigher 12 VDC Power 1.
AXLE WEIGHER MODE OPERATION, Cont. Additional Features If you wish to also record the total of any axle groups, press the number key corresponding to the number of axles in the axle group to be totaled when the first axle in the group is weighed. After the last axle in the group is recorded, the printer will automatically record the subtotal of the axle group weights. In the previous example, assume that axles 2 and 3 form a tandem pair of axles as do axles 4 and 5.
PART IDENTIFICATION (Final Assembly) ITEM NO. 1 2 3 4 5 6 QTY. 1 1 15 1 1 1 PART NUMBER 8200-D296-0A 8200-D295-0A 6013-0433 8200-B026-08 6650-0087 593GR986 8200-M242-O1 y 210-FE DESCRIPTION SUB ASSEMBLY: FRONT ENCLOSURE SUB ASSEMBLY: REAR ENCLOSURE NUT #10-32 HEX ACORN LOCK SS NUT #10-32 HEX ACORN, DRILLED, S.S.
PART IDENTIFICATION, Cont (Front Enclosure Sub Assembly) ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 QTY. 28 1 2 1 19 1 2 11 7 2 1 1 1 1 1 1 1 1 1 PART NUMBER 6013-0039 6013-0297 6021-0663 6024-0037 6024-1078 6610-5002 6610-5007 6680-0004 6680-0121 6680-0218 8200-B241-0A 8200-B294-08 8200-C289-0A 8200-C299-08 8200-D201-1A 8200-D278-0A 8200-D286-08 8200-D287-08 8200-D293-0A 8200-M242-O1 y 210-FE DESCRIPTION NUT #6-32 HEX NUT #10-32 HEX SCW PAN-HEAD.. MACHINE-SCW 06-32X.
PART IDENTIFICATION, Cont (Front Enclosure Sub Assembly) 8200-M242-O1 y 210-FE Page 49
PART IDENTIFICATION, Cont (Rear Enclosure Sub Assembly) ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 QTY.
PART IDENTIFICATION, Cont (Rear Enclosure Sub Assembly) 8200-M242-O1 y 210-FE Page 51
LOAD CELLS HYDRAULIC Ex.
SCALES VEHICLE YEAR 1 DAYS PARTS IN-MOTION 90 YEARS 1 YEARS 5 TERM REPLACEMENT PRODUCTS CARDINAL ALL OTHER STRUCTURE SCALE VEHICLE TYPE PRODUCT DAMAGE LIGHTNING DAMAGE WATER YES YES YES YES NO NO NO YES YES YES YES YES See note 4 A,B,C,D 1,2,5,6 A,B,C,D 1,2,4,5,6 A,B,C,D 1,2,5,6 A,B,C,D 1,2,3,5,6 REQUIREMENTS AND LIMITATIONS 12/07 Printed in USA 315-WARRANTY-CAR-E 90 DAYS NO NO 90 DAYS LABOR CORROSION ON-SITE Ph. (800) 441-4237 E-mail: cardinal@cardet.
9. Except for hydraulic load cells, warranty coverage for damage resulting from lightning is valid ONLY when the device is installed in strict accordance with Cardinal’s installation instructions including the use of recommended grounding and surge suppression circuitry. 8.
This warranty sets forth the extent of our liability for breach of any warranty or deficiency in connection with the sale or use of our product. Cardinal will not be liable for consequential damages of any nature, including but not limited to loss of profit, delays or expenses, whether based on tort or contract. Cardinal reserves the right to incorporate improvements in material and design without notice and is not obligated to incorporate said improvements in equipment previously manufactured.
8200-M242-O1 y 210-FE Page 56
