205 WEIGHT INDICATOR INSTALLATION and TECHNICAL MANUAL 8200-M024-O1 Rev H 01/11 PO BOX 151 • WEBB CITY, MO 64870 PH (417) 673-4631 •FAX (417) 673-5001 www.cardinalscale.com Technical Support: Ph: 866-254-8261 y techsupport@cardet.
8200-M024-O1 Rev H y 205 Installation & Technical
TABLE OF CONTENTS SPECIFICATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 1 Standard Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 2 Optional Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 2 Certifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Page 2 EUROPEAN DECLARATION
FCC COMPLIANCE STATEMENT WARNING! This equipment generates uses and can radiate radio frequency and if not installed and used in accordance with the instruction manual, may cause interference to radio communications. It has been tested and found to comply with the limits for a Class A computing device pursuant to Subpart J of Part 15 of FCC rules, which are designed to provide reasonable protection against such interference when operated in a commercial environment.
SPECIFICATIONS Power Requirements: Enclosure Type: Enclosure Size: Weight: Operating Environment: Display: Transducer Excitation: (Jumper selectable) Signal Input Range: Number of Load Cells: Load Cell Cable Length: Division Value: Sensitivity: NON-COMMERCIAL NTEP CANADA OIML Scale Divisions: NON-COMMERCIAL NTEP CANADA OIML Internal Resolution: Tare Capacity: Sample Rate: Auto Zero Range: Weighing Units: Keypad: Standard I/O: Battery Operation: 100 to 240 VAC (50/60 Hz) at 0.
SPECIFICATIONS, CONT. Standard Features: • • • • • • • • • • • • • • Push button tare function Gross, tare, net conversion Selectable key lockout Hi-Resolution mode Adjustable filtering Gross and Net accumulators Dual serial ports Remote input lines for Zero, Tare, Gross and Print (1000 feet maximum) Programmable print format using Visual Print or nControl (2 Visual Tickets available) SMA level 2 compliant serial communications (For more information see http://www.scalemanufacturers.
EUROPEAN DECLARATION OF CONFORMITY Manufacturer: Cardinal Scale Manufacturing Company PO Box 151 203 East Daugherty Webb City, Missouri 64870 USA Telephone No. (417) 673-4631 Fax No.
PRECAUTIONS Static Electricity CAUTION! This device contains static sensitive circuit cards and components. Improper handling of these devices or printed circuit cards can result in damage to or destruction of the component or card. Such actual and/or consequential damage IS NOT covered under warranty and is the responsibility of the device owner. Electronic components must be handled only by qualified electronic technicians who follow the guidelines listed below.
SITE PREPARATION REQUIREMENTS Electrical Power The 205 indicator has been designed to operate from 100 to 240 VAC at 50/60 Hz. Note that a special order is not required for operation at 230/240 VAC. CAUTION! - To avoid electrical hazard and possible damage to the indicator, DO NOT, under any circumstance, cut, remove, alter, or in any way bypass the power cord grounding prong.
INSTALLATION Before beginning installation of your Model 205 Weight Indicator, make certain that the indicator has been received in good condition. Carefully remove the indicator from the shipping carton and inspect it for any evidence of damage (such as exterior dents or scratches) that may have taken place during shipment. Keep the carton and packing material for return shipment if it should become necessary.
INSTALLATION, CONT. Load Cell Connection CAUTION! Disconnect any external load cell power supply before connecting load cells to the indicator. Failure to do so will result in permanent damage to the indicator. Load Cell Cable Connection for RFI Suppression The load cell cable should be routed through the special metallic gland connector and the shield wire must be connected to this gland connector for grounding and to eliminate RFI. Refer to Figure No. 2 and Figure No.
INSTALLATION, CONT. Load Cell Cable Shield Wire Connection for RFI Suppression 1. After all terminations have been made, remove the excess cable from the enclosure. 2. Referring to Figure No. 5, fold the shield wire back over the plastic insert and then insert the plastic insert (with the shield wire) into the gland connector. 3. The shield wire is secured when tightening the gland connector nut. 4. Do not over-tighten the connector but make certain it is snug. Figure No. 5 5.
INSTALLATION, CONT. Serial I/O Cable Installation The 205 indicator may be connected to a printer to record weight and associated data or it may be connected to a remote display or even to a computer for transmission of weight data. The weight data may be transmitted on demand (pressing the PRINT key or on receipt of a command from the computer). Refer to the Setup, SIO Serial I/O section of this manual. 1.
INSTALLATION, CONT. Main PCB Figure No.
INSTALLATION, CONT. Main PCB Jumpers J1 – BATTERY CHARGE MODE Place jumper J1 in the Full position when operating the indicator totally from battery power and only recharging the battery pack when it is low. Place jumper J1 in the Trickle position when operating the indicator from commercial power and using the battery pack to supply power only in the event of a power loss.
KEYPAD FUNCTIONS The Model 205 is equipped with a 7-key keypad. The keypad is used to enter commands and data into the indicator. This section describes each key along with its normal function. It is helpful to refer to the actual indicator while reading this section. Figure No. 8 DO NOT operate the keypad with pointed objects (pencils, pens, etc). Damage to keypad resulting from this practice is NOT covered under warranty. ON/OFF KEY This key performs two functions.
KEYPAD FUNCTIONS, CONT. NET/GROSS KEY This key is used to toggle between Net and Gross weight modes. The selected mode is indicated by turning on the appropriate annunciator on the display. Note that if no valid tare weight has been entered, pressing this key will cause a momentary “notArE” display error and the indicator will remain in the Gross weight mode. UNITS / W LEFT ARROW KEY/TEST This key is used for several functions.
KEYPAD FUNCTIONS, CONT. ASTERISK, UNITS KEY This combination will enter the Test mode. The Test mode is used to conduct a test of all display elements. The test consists of 5 cycles, each lasting about one second: 1. All horizontal segments will turn on (no annunciators). 2. All vertical segments and decimal points will turn on (no annunciators). 3. All annunciators will turn on. 4. All display elements off. 5. The model number (205) and the software version X.X. 6. The calibration numbers (C1 to C4).
ANNUNCIATORS Annunciators are turned on to indicate that the display is in the mode corresponding to the annunciator label or that the status indicated by the label is active. The annunciators flash on and off to indicate that the indicator is waiting for input from the keypad for the mode indicated by the flashing annunciator. Refer to Figure No. 9 for the location of the annunciators. ZERO This annunciator is turned on to indicate that the weight displayed is within +/- 1/4 division of the center of zero.
SETUP AND CALIBRATION Your Model 205 indicator has been thoroughly tested and calibrated before being shipped to you. If you received the indicator attached to a scale, calibration is not necessary. If the indicator is being connected to a scale for the first time or recalibration is necessary for other reasons, proceed as indicated. The calibration switch is located on a bracket on the inside of the enclosure rear panel.
SETUP AND CALIBRATION, CONT. Pressing the calibration switch at any prompt will return you to the * ;'$ menu. To exit setup, press the ASTERISK/UP ARROW key with any of the above menu selections displayed or cycle power at any time (press the ON/OFF key twice). NOTE! With the exception of the * ;'$ prompt, the prompts displayed for each section are different if you push the calibration switch instead of pressing the TARE/ENTER key to proceed through the section.
SETUP AND CALIBRATION, CONT. '0-; > (Weighing Unit 1) Press the TARE/ENTER key to show the current value. If the setting displayed is acceptable, press the TARE/ENTER‘ key again to save it. Otherwise, use the ASTERISK/UP ARROW key to toggle to a new setting and then press the TARE/ENTER key to save it.
SETUP AND CALIBRATION, CONT. ;9!> (4% Zero Range) Press the TARE/ENTER key to show the current value. If the setting displayed is acceptable, press the TARE/ENTER‘ key again to save it. Otherwise, use the ASTERISK/UP ARROW key to toggle to a new setting and then press the TARE/ENTER key to save it. ;9!> (Yes) 4% of scale capacity ;9!> (No) Full capacity (no limit) $'#> (Power-Up Zero Feature) Press the TARE/ENTER key to show the current value.
SETUP AND CALIBRATION, CONT. `@`3 ( `@`3 ) - Analog to Digital Filtering 3 !;> (Digital Filtering) With `@`3`( `@`3 ) displayed, press the TARE/ENTER key. The display will change to 3 !;>. Press the TARE/ENTER key to show the current value. If the setting displayed is acceptable, press the TARE/ENTER key to save it. Otherwise, use the ASTERISK/UP ARROW key to toggle to a new setting and then press the TARE/ENTER key to save it. Allowable values are: 0, 1, 2 or 3.
SETUP AND CALIBRATION, CONT. FILTER SETTING RECOMMENDATIONS Non Critical Sample Rate If the sample rate is not critical, as in static weighing, set 3 !;> to “0” (no filtering), 3 !;> “1” ( >6, 2>12, *9> 2/Sec), or 3 !;> “2” ( >6, 2>8, *9> 1/Sec). Critical Sample Rate If the sample rate is critical, as in a filling operation, use the Custom Filtering (set 3 !;> to “3”). 1.
SETUP AND CALIBRATION, CONT. ! ( ! ) - Calibration With ! ( ! ) displayed, press the TARE/ENTER key. The display will change to show the current setting 06. If calibration is desired, press the ASTERISK/UP ARROW key (display will change to ( *) and then the TARE/ENTER key to continue to the ! > setting, otherwise press the TARE/ENTER key to advance to the *-6 menu. CALIBRATION MODES The 205 indicator has five modes that can be used to perform calibration.
SETUP AND CALIBRATION, CONT. Dual-Point with Zero (First Zero) Calibration IMPORTANT! The functions of numeric keys are replaced by using the UNITS/LEFT ARROW and the ASTERISK/UP ARROW keys. The cursor location is identified by the blinking character and can be advanced to the left to the next position by pressing the UNITS/LEFT ARROW key. Pressing the ASTERISK/UP ARROW key will change the blinking character to the next value. ! > – First Calibration Weight The display will show ! > .
SETUP AND CALIBRATION, CONT. Dual-Point without Zero (False Zero) Calibration IMPORTANT! The functions of numeric keys are replaced by using the UNITS/LEFT ARROW and the ASTERISK/UP ARROW keys. The cursor location is identified by the blinking character and can be advanced to the left to the next position by pressing the UNITS/LEFT ARROW key. Pressing the ASTERISK/UP ARROW key will change the blinking character to the next value. ! > – First Calibration Weight The display will show ! > .
SETUP AND CALIBRATION, CONT. Single-Point for Zero Only (Only Zero) Calibration IMPORTANT! The functions of numeric keys are replaced by using the UNITS/LEFT ARROW and the ASTERISK/UP ARROW keys. The cursor location is identified by the blinking character and can be advanced to the left to the next position by pressing the UNITS/LEFT ARROW key. Pressing the ASTERISK/UP ARROW key will change the blinking character to the next value. ! > – First Calibration Weight The display will show ! > .
SETUP AND CALIBRATION, CONT. *-6 (*-6 ) - Serial Input/Output With *-6 (*-6 ) displayed, press the TARE/ENTER key. The display will change to show the current setting 06. To skip configuring the *-6 (serial input/output) and proceed to the $9-0; menu, press the TARE/ENTER key again. To configure the *-6, press the ASTERISK/UP ARROW key (display will change to ( *) and then press the TARE/ENTER key. After pressing the TARE/ENTER key, the display will change to 2 '3>.
SETUP AND CALIBRATION, CONT. If SMA is selected, the data will be transmitted in the following format: Where: lf = s= Line Feed Flags r= n= m= f= xxxxxx.xxx = uuu = cr = Range Mode Motion Custom Weight Units Carriage Return Z= center of Zero, O = Overcap, E = zero Error, e = weight not currently being displayed 1, 2, 3, ...
SETUP AND CALIBRATION, CONT. If WI110 is selected, the data will be transmitted in the following format: xxxxx If number only is selected, the data will be transmitted in the following format: xxxxxx If Toledo Short is selected, the data will be transmitted in the following format: xxxxxx Weight On Demand If continuous output has not been selected for Serial Port 1 (Cont1=NO), the 205 indicator will respond to a weight request (ENQ).
SETUP AND CALIBRATION, CONT. ; 9:> (Threshold Weight) Press the TARE/ENTER key to show the current value. If the setting displayed is acceptable, press the TARE/ENTER‘ key again to save it. Otherwise, use the ASTERISK/UP ARROW key to toggle to a new value for the threshold weight or zero (0) to disable the traffic light and then press the TARE/ENTER key to save it. The threshold weight is used to automatically toggle between the Red and Green lights.
SETUP AND CALIBRATION, CONT. $9-0; ($9-0; ) - Print Tab Settings With $9-0; ($9-0; ) displayed, press the TARE/ENTER key. The display will change to show the current setting 06. To skip configuring the Print Tab Settings and proceed to the *$ 0 menu, press the TARE/ENTER key again. To configure the Print Tab Settings, press the ASTERISK/UP ARROW key (display will change to ( *) then the TARE/ENTER key. After pressing the TARE/ENTER key the display will change to $69;>.
SETUP AND CALIBRATION, CONT. ` > (Gross Weight Accumulator Print Location) Press the TARE/ENTER key to show the current setting for the location of Gross weight accumulator printing. If the setting displayed is acceptable, press the TARE/ENTER key again to save it. Otherwise, use the ASTERISK/UP ARROW and UNITS/LEFT ARROW keys to input a new location and then press the TARE/ENTER key to save it.
SETUP AND CALIBRATION, CONT. `*$ 0 ( *$ 0 ) - Fine Span Adjustment NOTE! The *$ 0 and -`9 * modes require a load of 10% of Capacity be on the scale before adjustments can be made. With the `*$ 0 prompt displayed after pressing the TARE/ENTER key at the last Print prompt: With *$ 0 displayed, press the TARE/ENTER key. The display will change to show the current setting 06. To skip the Fine Span Adjustment and return to the * ;'$ menu, press the TARE/ENTER key again.
SETUP REVIEW The 205 indicator allows several operational parameters to be reviewed and changed without breaking the calibration seal.
ACCUMULATORS To view the NET accumulator: 1. Press the ASTERISK/UP ARROW key then the NET/GROSS key. 2. Press the ASTERISK/UP ARROW key to return to normal operation. To print the NET accumulator: 1. Press the ASTERISK/UP ARROW key, the NET/GROSS key, then the PRINT key 2. The indicator will return to normal operation when printing has been completed. To clear (zero) the NET accumulator: 1. Press the ASTERISK/UP ARROW key, the NET/GROSS key, then the ZERO key 2.
BEFORE YOU CALL FOR SERVICE The 205 indicator has been designed to provide you with years of trouble-free operation. However, should you experience a problem, please refer to the troubleshooting guide below before you call for service. The following describes several types of symptoms along with suggested remedies. POSSIBLE SOLUTIONS PROBLEM Display does not turn on AC operation: Is the AC power cord fully inserted into the wall receptacle? Check wall receptacle for proper AC power.
ERROR CODES The 205 indicator is equipped with software that indicates when an error in the operation takes place. The following lists the error codes displayed by the 205 along with their meaning. Should you encounter an error code, please refer to this list for the cause.
ERROR CODES, CONT. 99 (Error 1) A program checksum mismatch has been detected. CORRECTIVE ACTION: Consult your scale service provider. 99 (Error 3) Internal RAM failure. CORRECTIVE ACTION: Consult your scale service provider. < (HuH?) UNITS key pressed in an attempt to perform a unit conversion that is not allowed. CORRECTIVE ACTION: Determine the reason for the error display and take the appropriate corrective action. 06; 9 `(no tarE) NET key pressed with no stored tare weight value.
CALIBRATION SEAL INSTALLATION If your Model 205 Weight Indicator is used in a commercial application it must be tested and sealed by your local weights and measurements official. The 205 is designed to accept a lead and wire security seal to prevent unauthorized access to the calibration adjustments. Refer to Figure No. 10 for details on the installation of the seal. Figure No.
PART IDENTIFICATION (Rear Enclosure Sub Assembly) ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 QTY.
PART IDENTIFICATION (Rear Enclosure Sub Assembly) 40 8200-M024-O1 Rev H y 205 Installation & Technical
PART IDENTIFICATION (Front Enclosure Sub Assembly) ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 QTY. 14 1 3 1 10 1 1 3 4 4 1 1 1 1 1 1 1 1 PART NUMBER 6013-0039 6013-0297 6013-0433 6021-0623 6024-1078 6560-0064 6610-5002 6610-5007 6680-0004 6680-1049 6710-1017 8200-B014-08 8200-B020-08 8200-B021-08 8200-C015-0A 8200-C017-0A 8200-D100-08 8200-D201-0A DESCRIPTION NUT HEX #6-32 NUT 10-32 HEX NUT HEX #10-32 ACORN S.S. SCW PAN HEAD #6-32 x .750 PDMS WASHER FLAT #6 NEOPRENE BACKING S.S.
PART IDENTIFICATION (Final Assembly) ITEM NO. 1 2 3 4 5 6 42 QTY. 1 11 1 1 1 1 PART NUMBER 593GR986 6013-0433 6650-0087 8200-B026-08 8200-D207-0A 8200-D208-1A DESCRIPTION SERIAL TAG ASSEMBLY NUT HEX #10-32 ACORN S.S. LABEL: MADE IN THE USA NUT HEX #10-32 ACORN S.S.
APPENDIX A: MODEL 205DC The Model 205DC indicator has been created to change the input power requirement from 115-230VAC, 0.4A to 12-15VDC, 1.0A. The AC input filtering and AC–DC converter components have been removed from the back panel of the indicator. The input power wiring and the main printed circuit board power wiring have been changed. The input power source can be provided by the user and is to be 12-15VDC, 1A.
1 LOAD CELLS HYDRAULIC Ex.
SCALES VEHICLE YEAR 1 DAYS PARTS IN-MOTION 90 YEAR 1 YEARS 5 TERM REPLACEMENT PRODUCTS CARDINAL ALL OTHER STRUCTURE SCALE VEHICLE TYPE PRODUCT DAMAGE LIGHTNING DAMAGE WATER NO NO NO YES YES YES YES YES Ph. (800) 441-4237 E-mail: cardinal@cardet.com 203 E.
3 8200-M024-O1 Rev H y 205 Installation & Technical 9. Except for hydraulic load cells, warranty coverage for damage resulting from lightning is valid ONLY when the device is installed in strict accordance with Cardinal’s installation instructions including the use of recommended grounding and surge suppression circuitry. 8.
This warranty is in lieu of all other warranties expressed or implied including any warranty that extends beyond the description of the product including any warranty of merchantability or fitness for a particular purpose. This warranty covers only those Cardinal products installed in the forty-eight contiguous United States and Canada. C.) D.
Addendum to the 200, 205, 210 and 215 Installation and Technical Manual TEST MODE This addendum is to inform you of the TEST MODE feature in the 200, 205, 210 and 215 Weight Indicators. This addendum should be used in addition to the Installation and Technical manual for your indicator. NOTE! On the 200 and 205, the functions of numeric keys are replaced by using UNITS/LEFT ARROW and ASTERISK/UP ARROW keys.
Addendum to the 200, 205, 210 and 215 Installation and Technical Manual This addendum is to inform you of changes to the 200, 205, 210 and 215 Weight Indicators. This addendum should be used in addition to the Installation and Technical Manual for your indicator. Refer to the manual for information concerning the installation, setup, and operation of your 200, 205, 210 or 215 Weight Indicator. REMOTE INDICATOR SETUP Beginning with version 2.6.
CONTINUOUS DATA OUTPUT FORMATS TOLEDO Beginning with version 2.6.1 of the firmware, the Toledo output has been expanded to provide a selection between the short or long format and also whether or not to include the optional checksum. If type 7 is chosen at the tSHort prompt, press the YES key to select the SHORT format or press the NO key to select the LONG format. If the optional checksum is to be included press the YES key at the CSU prompt, otherwise press the NO key for no checksum.
CONTINUOUS DATA OUTPUT FORMATS, CONT. RANGER 5000 FORMAT A Beginning with version 2.6.1 of the firmware, the Ranger 5000 Format A has been added to the Continuous Data Output Formats. In setup, select type 9 for the Ranger 5000 format. At the StArtb prompt, enter the decimal value for the start character. Valid entry is 0 to 126. At the Endb 1 prompt, enter the decimal value for the first end character. Valid entry is 0 to 126. At the Endb 2 prompt, enter the decimal value for the second end character.
CONTINUOUS DATA OUTPUT FORMATS, CONT. GEDGE 1650 FORMAT 4 Beginning with version 2.6.1 of the firmware, the GEDGE 1650 Format 4 has been added to the Continuous Data Output Formats. In setup, select type 10 for the GEDGE format. At the TdAte prompt, enter the format for the date and time (0-4). At the StrtC prompt, enter the decimal value for the start character (0-126) At the EbLoC prompt, enter the decimal value for the end block character or data separator (0-126).
Addendum to the 200, 205, 210 and 215 Installation and Technical Manual This addendum is to inform you of changes to the 200, 205, 210 and 215 Weight Indicators. This addendum should be used in addition to the Installation and Technical Manual for your indicator. Refer to the manual for information concerning the installation, setup, and operation of your 200, 205, 210 or 215 Weight Indicator. LINEARIZATION FOR GUARDIAN SCALE Beginning with version 2.6.
1 8200-M024-O1 Rev H y 205 Installation & Technical
