Use and Care Manual
5
GENERAL TIPS FOR SAFE OPERATION
The winch and its all-derivative types are rated at rated capacity when spooling
the first rope layer on the drum. Overloading can damage the winch/motor/ or
wire rope. For loads over 70% of rated line pull, we recommend the use of the
pulley block/snatch block to double the wire rope line. This will aid in two ways:
It will reduce the number of rope layers on the drum and reduce the load on the
wire rope by as much as 50%. When doubling the line back to the vehicle,
attach it to the frame or other load bearing part.
The vehicle engine should be kept running during operation of the winch to
minimize battery drain and maximize power and speed of the winch. If the
winch is used for a considerable amount of time with the engine off, the battery
may be drained and too weak to restart the engine.
Get to know your winch before you actually need to use it. We recommend that
you set up a few test runs to familiarize yourself with rigging techniques, the
sounds your winch makes under various loads, the way the cable spools on the
drum, etc.
Inspect the wire rope and equipment before each use. A frayed or damaged
rope must be replaced immediately. Use only the manufacturer’s replacement
rope with the exact specifications.
Inspect the winch installation and bolts to ensure that all bolts are tight.
Never connect the cable back to itself. This will cause cable damage. Always
use a snatch block, sling or chain of suitable strength.
Store the remote control inside your vehicle in a safe place.
Any winch that appears to be damaged in any way, is found to be worn, or
operates abnormally shall be removed from service.
Pull only on parts of the vehicle as specified by the vehicle manufacturer.
Only attachments / adapters supplied by the manufacturer should be used.
Before operating your winch, please test-run your winch in both directions.
Ensure the drum turns completely two or three times and also ensure the winch
is well-balanced and fully secure. Check that the clutch is engaged after testing
to avoid unintended free spooling.










