HYDRAULIC WINCH C10000NH C15000NH Assembly & Operating Instructions
CONTENTS INTRODUCTION .................................................................................... 1 SAFETY WARNINGS AND PRECAUTIONS...........................................2 WINCH WARNINGS AND PRECAUTIONS ............................................3 UNPACKING ...........................................................................................4 INSTALLATION.......................................................................................4 OPERATION ....................................
INTRODUCTION We have developed a several new series that make up the current product line. Each series in our product line has unique design characteristics; many new patented technologies are integrated into our winches. This new technology has made winches the pinnacle in user convenience and reliability. You will take pride in knowing that your new winch has been designed to work as hard as you and that it will be there when you need it.
SAFETY WARNINGS AND PRECAUTIONS WARNING: When using the tool, basic safety precautions should always be followed to reduce the risk of personal injury and damage to the equipment. Read all this instructions before using this tool! WARNING –Do not use winch to lift (vertically). WARNING – Keep children away. Children must never be allowed in the work area Do not let them handle machines, tools, or extension cords. WARNING – Store idle equipment.
a qualified technician. Do not use the tool if any switch does not turn “On” and “Off” properly. WARNING – Replacement parts and accessories. When servicing, use only identical replacement parts. Use of any other parts will void the warranty. Only use accessories intended for use this tool. WARNING – Do not operate tool if under the influence of alcohol or drugs. Read warning labels on prescription to determine if your judgment or reflexes are impaired while taking drugs.
WARNING – Do not move your vehicle with the cable extended and attached to the load. You could easily exceed the winch rating and snap the cable. WARNING – Use gloves while handling cable. WARNING – When the vehicle is parked on an incline you should use wheel chocks. WARNING – Re-spool cable properly avoiding cable misalignment.
This will allow enough clearance for the winch to be placed in the channel without obstruction.) 3. Mount winch to the vehicle using high strength cap screw. It should be aligned and secured to a solid part of the vehicle (front or rear) where the the full rated load will be evenly distributed. 4. Please refer to installation illustration. Mounting The Balance Valve: The balance valve supplied is simply connected to motor. Be sure the balance valve’s installing direction meets hydraulic principle chart.
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Below is installation illustration with mounting channel: Caution: The hydraulic system needs a relief valve to ensure the system safety. The absence of such a valve could cause serious injury and damage the winch. Winch battery cables should be placed so that there is a small amount of slack in the cable. If you are using a heat exchanger with your application to cool the hydraulic fluid you should refer to the illustration about mounting.
Test the winch for proper operation. Refer to the section below. OPERATION WARNING 1 Make sure clutch is totally engaged before starting any winch operation; 2 Stay clear and away from raised loads; 3 Stay clear of cable while pulling do not try to guide cable; 4 A min. of 5 wraps of cable around the drum barrel. General information: The Winch’s standard equipments contain gear reducer、drum、hydraulic motor、 solenoid valve、switch assembly、female connector and plumbing fittings.
Winch working demonstration: 1. Disengage the clutch by turning the clutch to the “CLUTCH OUT” position. 2. Grab the cable assembly and pull the cable to the desired length, then attach to item being pulled. Caution: Always leave at least five turns of cable on the drum; Review Winch Safety Warnings and Precautions on page 2、3 before continuing. 3. Reengage the clutch by turning the clutch assembly to the “CLUTCH IN” position as needed. 4. Insert the switch assembly connector onto the directional valve 5.
CAUTION Do not winch from an acute angle as the wire rope will pile up on one side of the drum causing damage to wire rope and the winch. Fig 3.2 Fig 3.2 Short pulls from an angle can be used to straighten the vehicle. Long pulls should be done with the wire rope at a 90° angle to the winch/vehicle. When pulling a heavy load, place a blanket or jacket over the wire rope five or six feet from the hook. In the event of a broken cable it Fig 3.3 will dampen the snap back.
2. Extend cable assembly to its full length. Note how the existing cable is connected to the drum. 3. Remove old cable assembly and attach new one as the ld cable connected to the drum. Insert the end of the new rope and secure the screw being tightly screwed 4. Turning clutch to the “CLUTCH IN” position. 5. Retract cable assembly onto drum, first five wraps being careful not to allow kinking, then winch cable must be wound onto the drum under a load of at least 10% rated line pull.
WINCH ASSEMBLY DRAWING 12
WINCH PARTS LIST No.
SPECIFICATION(C10000NH) Rated line pull 10000 lbs (4536 kgs) Motor displacement 65ml/r Oil flow 15～45L/min Pressure 12.5Mpa Gear reduction ratio 25.5:1 Cable (Dia.× L) Ø13/32"×83.7 ' (Ø10.2mm×25.5m) Drum size(Dia.× L) Ø2.8 "×8.6" (Ø72mm×219mm) Mounting bolt pattern 10 "×4.5 " (254mm×114.3mm) 4-M12 Overall dimensions (L×W×H) 519mm ×206mm ×246mm Net weight Ibs(kg) 117 53 20.4"×8.1"×9.
SPECIFICATION(C15000NH) Rated line pull 15000 lbs (6804 kgs) Motor displacement 80ml/r Oil flow 5～60L/min Pressure 13Mpa Gear reduction ratio 33.4:1 Cable (Dia.× L) Ø15/32"×87 ' (Ø12mm×26.5m) Drum size(Dia.× L) Ø3.5 "×8.5" (Ø89mm×217mm) Mounting bolt pattern 10 "×4.5 " (254mm×114.3mm) 4-M12 Overall dimensions (L×W×H) 544mm ×226mm ×262mm Net weight Ibs(kg) 152 68.8 21.4"×8.9"×10.
