Product Manual

11
2. Extend cable assembly to its full length. Note how the existing cable is
connected to the drum.
3. Remove old cable assembly and attach new one as the ld cable connected to
the drum. Insert the end of the new rope and secure the screw being tightly
screwed
4. Turning clutch to the “CLUTCH IN” position.
5. Retract cable assembly onto drum, first five wraps being careful not to allow
kinking, then winch cable must be wound onto the drum under a load of at
least 10% rated line pull.
WARNING - Only replace the wire rope with the identical replacement part
recommended by the manufacturer.
TROUBLE SHOOTING
SYMPTOM
POSSIBLE CAUSE
SUGGESTED ACTION
Winch does not
turn .
-Insufficiently hydraulic
system pressure.
-Improper connections
of hydraulic system,
no oil into motor.
-Check relief valve regulate pressure.
-Check all the plumbing fixtures
according to the working principle chart.
-Defective directional control valve.
Motor runs but
Cable drum does
not turn
- The clutch is Not
engaged
-Turn the clutch to the high or lows peed
position. If problem still persists, a
qualified technician needed to check and
repair.
Winch drum runs
slowly or without
normal power.
-Insufficient pressure
or oil flow
-Insufficient fluid in the
system
- Wrong winch working
direction.
-Bump is not suitable or defective.
Change a new one or a suitable one
-Check fluid level. Add fluid until full.
-Change the connection of balance valve
and motor.
Winch brake not
working normally.
-Hydraulic pressure
remnants in brake
while winch stop.
-Wrong winch working
direction.
-Use bigger back oil pipe.
-Change the connection of balance valve
and motor.
Winch cannot
spool off wire
rope with load
smoothly.
-Wrong winch working
direction.
-Change the connection of balance valve
and motor.