User Manual

8 95-8440
9.3
It is important to note that whenever using transfer curve
data, the Model PIR9400 analog signal output and any
real-time visual display of that output (such as a digital
display or bar graph) will be offset by a value indicated by
the transfer curve data, and therefore must be externally
correlated by the viewer.
The transfer curve data sheet for the gas of interest
includes five different curves — one for each standard
linearized output setting. To select the appropriate setting
for the detector, find the curve that:
1. Provides the closest signal correlation across the
desired gas measurement range, and
2. Ensures that the offset in the PIR9400 signal output
versus gas concentration is an over-reading, as
opposed to an unsafe under-reading.
Ideally, at 50% of full scale PIR9400 output (12 ma
signal level) the detected gas level will equal 50% LFL
gas concentration, and this relationship will remain
proportional throughout the gas measurement range. In
reality, however, transfer curve data is non-linear, and will
result in varying offset levels from proportional linearity
throughout the gas measurement range. Refer to the
example in Figure 9.
To use the transfer curve data, find the concentration (in
% LFL) for the gas of interest on the horizontal axis of the
graph. Follow the vertical line up from that point until it
intersects with a gas response curve. From the point of
intersection, follow the horizontal line directly to the left
until it intersects with the vertical axis of the graph.
The point of intersection with the vertical axis represents
PIR
9400 output (0-100% LFL reading, or 4-20 mA
proportionally) in response to the actual gas concentration
at the installation using that particular linearized output
setting.
In the example for gasoline vapor detection (Figure
9),
the recommended PIR9400 standard gas setting and
calibration gas to use is propylene. When using this
setting and calibration gas type, at 50% LFL gasoline
concentration, the PIR9400 signal output will be 73%
(15 mA). The propane and ethane settings would not
be recommended, since the signal output level is much
less than the actual gas concentration in the field. The
methane and ethylene settings are acceptable, but will
result in much higher readings than the gas level that is
actually present in the field.
Contact Detector Electronics Corporation (Det-Tronics
®
)
for additional information regarding PIR9400 transfer
curves.
IR Module Removal and Gas Selection
IMPORTANT
Remove power before disassembling the
PointWatch Detector.
The electronics module of the PIR9400 gas detector is
field-removable. There are four different revisions of the
IR module as listed below:
1. Aluminum type supplied with 6-32 captive flatblade
screws.
2. Stainless steel type supplied with 6-32 caphead
(Allen) screws (use 7/64 inch hex driver).
3. Aluminum type supplied with M5 caphead (Allen)
screws.
4. Stainless steel type supplied with M5 caphead
(Allen) screws.
The M5 metric caphead screws were implemented as
a standard design beginning in mid-2003 in order to
comply with ATEX product approval requirements. In
addition, the electronics mounting cover is factory-
tightened to a torque setting of
15 Newton-meters, and
requires the use of the cover removal tool. Do not use an
improper tool such as pliers or vise grip.
1. Completely loosen the captive screws on the flat end
of the detector using the appropriate tool (flatblade
screwdriver or Allen wrench) and slide off the weather
baffle assembly. See Figures 10 and 11.
ETHANE PROPANE ETHYLENE PROPYLENEMETHANE
0
0 10 20 30 40 50 60 70 80 90 10 0
10
20
30
40
50
60
70
80
90
100
GASOLINE %LFL
POINTWATCH GAS RESPONSE CURVES
POINTWATCH OUTPUT (% LFL)
C2020
Figure 9—Example of a PIR9400 Transfer Curve for Gasoline,
at Tamb = 25°C