Instructions / Assembly
1.
2.
3.
do not overtighten or counter-sink screws.
7. Attach Panels
Read through this entire
section before positioning
and attaching panels.
24" x 48" Panels
Attach to Masonry or Large Gates, Heavy Garage Doors, etc.
Attach to Skeletal Structure/Stud Wall
Fig. 23
End-Cap
Face-Cap
Cut Panel Edge
Fig. 22
Center Lines with
¹⁄₁₆" Expansion Gap
Face-Cap
Suited to highly skilled DIYers and building professionals. See more notes for Free-Standing frames on p. 3.
ATTACH PANELS
Face-Mount Style
Window-Mount Style
Channel-Mount Style Casing-Mount Style
Mounting
Style
A. Channel / Casing
Specs
(Figs. 24 & 25)
B. Width between
Posts
(Figs. 26 & 27)
*
C. Height between
Rails
(Figs. 26 & 27)
*
D. Overall Frame
Dimensions
(Figs. 25 & 26)
*
Minimum Lumber Size
Channel
On all Posts & Rails:
W
Use ⁵⁄₁₆" (8mm) router bit.
=
–
=
–
Frame Width =
+
Frame Height =
+
+
•
•
Casing
On all Posts & Rails:
set
=
=
•
•
* Measurements shown are based on 4" x 4" posts & 2" x 4" rails.
FRAME MEASUREMENTS & CONSTRUCTION
1.
2. Channel-Mount:
3. Casing-Mount:
4.
5.
6.
D.
51 ¼"
C.
2 3 ³ ⁄ ₈"
B.
47 ³ ⁄₈ "
D.
105 ¼"
D.
Add legs
+ footings
Fig. 26
D.
52½"
D.
106½"
C.
24"
B.
48"
D.
Add legs
+ footings
Fig. 27
Fig. 25
B.
Casings
1" x 1"
set ⁵⁄₁₆" apart
B.
Channels
⁵⁄₁₆" W x ⁵⁄₁₆" D
FRAME SIZING & LUMBER– Single-Panel & Multiple-Panels
Fig. 24
page 4 of 4
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