Operation Manual

24
INTRODUCTION
This chapter contains all the necessary information for carrying out recommended inspections and adjust-
ments. If followed correctly, these preventative maintenance procedures will ensure a reliable operation
of the machine and a longer operating life. The need for costly servicing will be significantly reduced. This
information applies not only to machines already in service but also new machines in preparation for being
sold. All technical assistance staff should familiarise themselves with the whole of this chapter.
PERIODICAL MAINTENANCE/LUBRICATION INTERVALS
INTRODUCTION
PERIODICAL
MAINTENANCE/LUBRICATION
INTERVALS
Nº ELEMENT
1000
km/2m
1
SERVICE
2
3
4
5
7
8
9
10
11
Crankcase oil
Crankcase oil
Spark plug
Spark plug
Air filter
Coolant
Coolant
Radiator
Mileometer resend
Handlebars
6
Carburettor
12
13
14
15
16
18
19
20
21
22
Brake levers
Clutch lever
Brake pads
Flexible brake hoses
Brake liquid
Drive chain
Security locks
Drag plate
Front fork
Check level
Change
Check electrode gap
Replacement
Clean
Check level
Change
Clean externally
Lubrication
Check for damage and distortion
Adjust and clean
Lubrication
Adjust free play
Check wear
Check condition
Check level
Check condition and tension
Replacement
Check
Check the security locks
Check
Change
17
Brake liquid
Drive chain
5000
km/12m
10000
km/24m
15000
km/36m
20000
km/36m
25000
k m/60m
XXX
XXX
XX X
XX
XX XX XX
XX XX XX
XX X X
XX
XX
XXX
XX XX XX
XX XX XX
XX XX XX
XX XX XX
XX
XXX
XX XX XX
XXXXX
XXX
XXXXX
XX X X
X
Every 2 years