For U.S.A. & Canada model SERVICE MANUAL MODEL Ver. 2 DVD-910 DVD VIDEO PLAYER 注 意 サービスをおこなう前に、このサービスマニュアルを 必ずお読みください。本機は、火災、感電、けがなど に対する安全性を確保するために、さまざまな配慮を おこなっており、また法的には「電気用品安全法」に もとづき、所定の許可を得て製造されております。 従ってサービスをおこなう際は、これらの安全性が維 持されるよう、このサービスマニュアルに記載されて いる注意事項を必ずお守りください。 ● For purposes of improvement, specifications and design are subject to change without notice.
DVD-910 2 TABLE OF CONTENTS SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 LASER BEAM SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 IMPORTANT SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 STANDARD NOTES FOR SERVICING . . . .
DVD-910 SPECIFICATIONS ITEM 1. Video Output CONDITIONS 75 ohm load 2. Optical Digital Out UNIT NOMINAL LIMIT Vpp 1.0 ± 0.1 dBm -18 Vrms 2.0 dB 120 3. Audio (PCM) 3-1. Output Level 1kHz 0dB 3-2. S/N 3-3. Freq. Response DVD fs=48kHz 4~22kHz dB ± 0.5 CD fs=44.1kHz 4~20 kHz dB ± 0.5 DVD 1 kHz 0dB % 0.003 CD 1 kHz 0dB % 0.003 3-4. THD+N NOTES: 1. All Items are measured without pre-emphasis unless otherwise specified. 2. Power supply : AC120 V 60 Hz 3. Load imp.
DVD-910 4 LASER BEAM SAFETY PRECAUTIONS This DVD player uses a pickup that emits a laser beam. Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin. The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 30cm away from the pickup lens when the diode is turned on. Do not look directly at the laser beam.
DVD-910 5 IMPORTANT SAFETY PRECAUTIONS Product Safety Notice J. Be careful that foreign objects (screws, solder droplets, etc.) do not remain inside the set. Some electrical and mechanical parts have special safety-related characteristics which are often not evident from visual inspection, nor can the protection they give necessarily be obtained by replacing them with components rated for higher voltage, wattage, etc.
DVD-910 Safety Check after Servicing Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, and wires have been returned to their original positions. Afterwards, do the following tests and confirm the specified values to verify compliance with safety standards. Chassis or Secondary Conductor Primary Circuit Terminals d' d 1.
DVD-910 STANDARD NOTES FOR SERVICING Circuit Board Indications How to Remove / Install Flat Pack-IC a. The output pin of the 3 pin Regulator ICs is indicated as shown. 1. Removal Top View Out With Hot-Air Flat Pack-IC Desoldering Machine:. (1) Prepare the hot-air flat pack-IC desoldering machine, then apply hot air to the Flat Pack-IC (about 5 to 6 seconds). (Fig. S-1-1) Bottom View In Input b. For other ICs, pin 1 and every fifth pin are indicated as shown. 5 Pin 1 Fig.
DVD-910 (4) Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6) With Soldering Iron: (1) Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig.
DVD-910 Instructions for Handling Semi-conductors 2. Installation (1) Using desoldering braid, remove the solder from the foil of each pin of the flat pack-IC on the CBA so you can install a replacement flat pack-IC more easily. Electrostatic breakdown of the semi-conductors may occur due to a potential difference caused by electrostatic charge during unpacking or repair work. (2) The “I” mark on the flat pack-IC indicates pin 1. (See Fig. S-1-7.
DVD-910 10 CABINET DISASSEMBLY INSTRUCTIONS 1. Disassembly Flowchart (1): Identification (location) No. of parts in the figures (2): Name of the part (3): Figure Number for reference (4): Identification of parts to be removed, unhooked, unlocked, released, unplugged, unclamped, or desoldered. P=Spring, L=Locking Tab, S=Screw, CN=Connector *=Unhook, Unlock, Release, Unplug, or Desolder e.g. 2(S-2) = two Screws (S-2), 2(L-2) = two Locking Tabs (L-2) (5): Refer to “Reference Notes.
DVD-910 (S-5) (S-1) (S-4) [1] Top Cover [6] Shield Plate (S-1) [7] Progressive CBA Unit (S-6) CN202 (S-3) [8] DVD Main CBA Unit (S-1) CN301 CN201 (S-7) Fig. D1 Tray Panel (L-2) [9] Holder [5] DVD Mecha CN6401 (L-1) (L-1) (A) CN1001 CN1601 CN6101 Fig. D4 [2] Front Unit (B) (L-3) Insulation Sheet (S-2) (A) Fig. D2 (S-2) A [4] Function CBA DVD Mecha B Short the three short lands by soldering Slide [3] Front Assembly Fig. D3 Pickup Unit View for A View for B Fig.
DVD-910 12 (S-9) [10] AV CBA (S-9) (S-10) (S-9) (S-9) Desolder [11] Switch CBA (S-8) [12] Rear Panel Fig. D7 (L-4) Fig. D6 HOW TO MANUAL EJECT 1. Remove the Top Case. 2. Rotate the roulette in the direction of the arrow as shown below.
DVD-910 13 TROUBLESHOOTING FLOW CHART NO.1 The power cannot be turned on. Is the fuse normal? Yes Is normal state restored when once unplugged power cord is plugged again after several seconds? Yes Is the EV +9V line voltage normal? Yes Is each voltage of the secondary side normal? Yes When pressing POWER button (SW2001), is the voltage of 0V supplied to pin(8) of IC2002? Yes Is the voltage of 5V supplied to pin(1) of IC2002? Yes Is the voltage of 3.
DVD-910 14 FLOW CHART NO.6 P-ON+9V (EV+9V) is not outputted. Is 9V voltage supplied to the emitter of Q1002? No Check D1030, D1048, C1035, C1048, L1009 and the periphery circuit, and service it if defective. Yes No Is the voltage of base on Q1002 lower than the voltage of emitter on Q1002 when turning the power on? Check Q1016 and PWRCON line and service it if defective. Yes Replace Q1002. FLOW CHART NO.7 P-ON+5V is not outputted. (P-ON+9V is outputted normally.
DVD-910 15 FLOW CHART NO.12 The fluorescent display tube does not light up. Is 3.3V voltage supplied to Pin(6) and Pin(24) of IC2001? Yes Is the voltage of approximately -24V to -28V supplied to Pin(15) of IC2001? Yes No Check the EV+3.3V line and service it if detective. No Check the -FL (-28V) line and service it if detective. No Check R2015, IC2001 and their periphery, and service it if detective.
DVD-910 16 FLOW CHART NO.14 No operation is possible from the remote control unit. Operation is possible from the DVD, but no operation is possible from the remote control unit.
DVD-910 FLOW CHART NO.18 [No Disc] indicated. (When the focus servo is not functioning.) Replace the DVD Main CBA. No No improvement can be found. Yes Original DVD Main CBA is poor. Replace the DVD Mecha. FLOW CHART NO.19 [No Disc] indicated. (When the laser beam does not light up.) Replace the DVD Main CBA. No No improvement can be found. Yes Original DVD Main CBA is poor. Replace the DVD Mecha. FLOW CHART NO.20 Both functions of picture and sound do not operate normally.
DVD-910 A Yes Are the video signals outputted to each pin of IC6102? IC6102 IC6102 IC6102 4PIN 15PIN 14PIN No S-Y Pb/Cb Pr/Cr Is 5V voltage supplied to Pin(16) of IC6102? Yes Replace IC6102. Yes Are the video signals shown above inputted into each pin of IC1402? IC1402 6PIN IC1402 2PIN IC1402 9PIN IC1402 11PIN No Check P-ON+5V line and service it if detective. Check the line between each pin of IC6102 and each pin of IC1402 on the AV CBA, and service it if detective.
DVD-910 19 FLOW CHART NO.22 Audio is not outputted. Set the disc on the disc tray, and playback. Are the analog audio signals outputted to each pin of CN1601 on AV CBA? No Replace the DVD Main CBA or DVD Mecha. CN1601 13PIN AUDIO-L CN1601 15PIN AUDIO-R Yes Are the analog audio signals inputted to each pin of IC1201. Check each line between each pin of CN1601 and each pin of IC1201 on AV CBA, and service it if detective.
DVD-910 BLOCK DIAGRAMS System Control/Servo Block Diagram FOCUS SERVO SIGNAL SLED SERVO SIGNAL TRACKING SERVO SIGNAL SPINDLE SERVO SIGNAL IC101 (MICRO CONTROLLER) IC2002 ENERGY STAR MICROCONTROLLER 172 EXT CLOCK 92 CLK33M 170 BE CLOCK 4 2 4 1/8 MULTI PLL 15 1/4 PLL2 7 8 X'TAL OSC 14 REMOTE SENSOR 17 FSEL 86 51 50 87 A-MUTE ADAC-MD ADAC-MC ADAC-ML IC301 (SERVO DRIVE) TO DIGITAL SIGNAL PROCESS BLOCK DIAGRAM 15 16 FOCUS ACTUATOR DRIVE + + - - TS(+) TS(-) 27 26 TRACKING ACTUATOR
DVD-910 Digital Signal Process Block Diagram DATA(VIDEO/AUDIO) SIGNAL DATA(VIDEO) SIGNAL VIDEO SIGNAL IC102 (SDRAM) DATA(AUDIO) SIGNAL FOCUS SERVO SIGNAL TRACKING SERVO SIGNAL IC101 (MICRO CONTROLLER) CN202 YC0 YC1 YC2 YC3 YC4 YC5 YC6 YC7 /RST SDA SCL CLK27M ~ ~ ~ 24 210 27 SDRAM ADDRESS(0-10) SDRAM ADDRESS(0-10) 60 235 66 DETECTOR C D A B F E CD/DVD CD-LD DVD-LD PD-MONI GND(DVD-PD) GND(CD-PD) GND(LD) STREAM I/F 124 125 122 123 128 129 126 127 131 130 CN201 6 7 8 5 10 2 9 INST.
DVD-910 Video / Audio Block Diagram DATA(AUDIO) SIGNAL VIDEO SIGNAL AUDIO SIGNAL JK1401 S-VIDEO OUT IC1402 (VIDEO DRIVER) Y WF1 CN601 7 5 3 1 VIDEO-C VIDEO-Y VIDEO-Cb VIDEO-Cr FROM DIGITAL SIGNAL PROCESS BLOCK DIAGRAM WF2 6 IC6102 CN1601 7 5 3 1 VIDEO-C VIDEO-Y VIDEO-Cb VIDEO-Cr VIDEO-Y VIDEO-Pb VIDEO-Pr 12 DRIVER WF3 2dB AMP DRIVER 21 2 4dB AMP LPF 2dB AMP DRIVER 23 9 4dB AMP LPF 2dB AMP DRIVER 15 11 4dB AMP LPF 2dB AMP DRIVER 13 15 VIDEO-Pb VIDEO-Cr 2 JK6103 COMPOSI
DVD-910 Progressive Block Diagram DATA(VIDEO) SIGNAL IC1803 (PROGRESSIVE ENCODER) 72 75 76 20 ~ FORMATTER DE-INTERLACER FORMATTER 93 94 97 ~ 27 104 40 PLL/CLOCK GENE 42 TEST PATT.GENE.
DVD-910 Power Supply Block Diagram CAUTION ! Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. If Main Fuse (F1001) is blown, check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the power supply circuit to fail. F A V CAUTION FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE FUSE.
DVD-910 SCHEMATIC DIAGRAMS / CBA’S AND TEST POINTS Standard Notes WARNING Many electrical and mechanical parts in this chassis have special characteristics. These characteristics often pass unnoticed and the protection afforded by them cannot necessarily be obtained by using replacement components rated for higher voltage, wattage, etc.
DVD-910 LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON THE FOLLOWING PAGES: 1. CAUTION: FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME F TYPE FUSE. ATTENTION: POUR UNE PROTECTION CONTINUE LES RISQES D'INCELE N'UTILISER QUE A V DES FUSIBLE DE MÊME TYPE. RISK OF FIRE-REPLACE FUSE AS MARKED. This symbol means fast operating fuse. Ce symbole represente un fusible a fusion rapide. 2.
DVD-910 DVD Main 1/3 Schematic Diagram 27 27
DVD-910 DVD Main 2/3 Schematic Diagram 28 28
DVD-910 29 IC101 VOLTAGE CHART PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP 1 3.3 3.3 33 2.2 2.9 65 0.1 0.1 97 1.4 1.4 129 2.0 2.0 161 0.5 0.5 193 ~ ~ 225 1.9 1.9 2 ~ ~ 34 ~ ~ 66 1.2 2.5 98 1.6 1.6 130 2.2 2.2 162 1.4 1.4 194 0 0 226 3.3 3.3 3 ~ ~ 35 ~ ~ 67 1.6 1.6 99 0 0 131 2.3 2.3 163 --------195 3.3 3.3 227 ~ ~ 4 0 0 36 ~ ~ 68 3.4 3.4 100 1.1 1.1 132 0.4 0.1 164 0.9 0.9 196 ~ ~ 228 ~ ~ 5 ~ ~ 37 ~ ~ 69 0 0 101 1.
DVD-910 DVD Main 3/3 Schematic Diagram 30 30
DVD-910 AV 1/3 Schematic Diagram CAUTION ! Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. If Main Fuse (F1001) is blown, check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the power supply circuit to fail. F A V CAUTION FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE FUSE.
DVD-910 AV 2/3 Schematic Diagram 32 32
DVD-910 AV 3/3,Function & Switch Schematic Diagram 7G STANDBY REPEAT A-B 6G 5G TITLE 4G 33 FL2001 MATRIX CHART 3G 2G 1G CHP. TRK. a c f d g b e DVD VCD PBC 1 3 7G 6G 5G 4G 3G 2G 1G a STANDBY a a a a a 1 b REPEAT b b b b b 2 c A -B c c c c c 3 d d d d d 4 e e e e e e 5 f f f f g g g g d 2 4 5 h i 33 TITLE DVD g g PBC CHP. TRK.
DVD-910 Progressive 1/2 Schematic Diagram 34 34
DVD-910 Progressive 2/2 Schematic Diagram 35 35
DVD-910 WAVEFORMS WF1 Pin 5 of CN1601 WF5 Pin 13 of CN1601 NOTE: VIDEO-Y WF2 0.2V AUDIO-R WF6 20µsec 1V 0.5msec Pin 16 of CN1601 SPDIF 1V 0.1µsec Pin 21 of IC1402 VIDEO-CVBS WF4 20µsec Pin 7 of CN1601 VIDEO-C WF3 0.2V Input CD: 1kHz PLAY (WF4~WF6) DVD: POWER ON (STOP) MODE (WF1~WF3) 0.5V 20µsec Pin 11 of CN1601 AUDIO-L 1V 0.
DVD-910 WIRING DIAGRAM S-VIDEO OUT JP2050 1 AD-KEY 2 STANDBY-LED 3 GND VIDEO VIDEO-Y -Pb/Cb OUT OUT VIDEO -Pr/Cr OUT VIDEO OUT AUDIO-L AUDIO-R OUT OUT DIGITAL OPTICAL AUDIO OUT AUDIO OUT AC CORD JP2001 1 2 3 AV CBA SWITCH CBA CN1601 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 W1001 EV+1.5V EV+1.5V EV+1.5V EV+3.3V EV+3.3V GND GND GND GND GND GND GND P-ON+5V EV+9V EV+9V FP-STB P-ON+3.
DVD-910 38 FIRMWARE RENEWAL MODE 5. After programming is finished, the tray opens automatically. Fig. e appears on the screen and the checksum in (*3) of Fig. e appears on the VFD. (Fig. f) 1. Turn the power on and remove the disc on the tray. 2. To put the DVD player into version up mode, press [9], [8], [7], [6], and [SEARCH MODE] buttons on the remote control unit in that order. The tray will open automatically. Fig. a appears on the screen and Fig. b appears on the VFD.
DVD-910 39 LEAD IDENTIFICATIONS 2SK3374 2SC2785 (H) KTC3199 (GR) KRA110M KTA1267 (Y) BN1L3Z (P) 2SA1015-Y (TPE2) KTA1266 (Y) KTC3198 (Y) KTC3205(Y) 2SA966(Y) S D G E C B E C B 24 1 PT6313-S-TP NJM4558D KIA4558P MM1622XJBE 13 8 5 12 1 4 28 15 1 14 KIA431-AT KAR GP1FA513TZV LTV-817C-F PQ070XF01SZ A C K E 1 2 3 BU4053BCFV-E2 MM74HC4053MTCX 16 M34506M4-506FP 1: Vin 2: Vo 3: GND 4: Vc 9 20 11 1 10 1 2 3 4 1 8 39 Note: A: Anode K: Cathode E: Emitter C: Collector B: Base R:
DVD-910 EXPLODED VIEWS Cabinet 2L011 See Electrical Parts List for parts with this mark. 2L011 Some Ref. Numbers are not in sequence.
DVD-910 Packing X21 X12 X10 X5 X2 S2 X1 X4 S4 S2 Unit A22 A30 S1 A30 41
DVD-910 MECHANICAL PARTS LIST PRODUCT SAFETY NOTE: Products marked with a ! have special characteristics important to safety. Before replacing any of these components, read carefully the product safety notice in this service manual. Don't degrade the safety of the product through improper servicing. Ref. No. ! Description NOTE: Parts that are not assigned part numbers (---------) are not available. DENON Parts No. Qty NEW A1X FRONT ASSEMBLY 0VM204138 Funai Parts No.