Ver. 1 SERVICE MANUAL MODEL JP E3 DCD-510AE E2 EK E2A E1C E1K EUT 3 CD PLAYER ● For purposes of improvement, specifications and design are subject to change without notice. ● Please use this service manual with referring to the operating instructions without fail. ● Some illustrations using in this service manual are slightly different from the actual set. e Denon Brand Company, D&M Holdings lnc. X0411 V.
SAFETY PRECAUTIONS The following check should be performed for the continued protection of the customer and service technician. LEAKAGE CURRENT CHECK Before returning the unit to the customer, make sure you make either (1) a leakage current check or (2) a line to chassis resistance check. If the leakage current exceeds 0.5 milliamps, or if the resistance from chassis to either side of the power cord is less than 460 kohms, the unit is defective.
DIMENSION OCZ 3 DCD-510AE
WIRE ARRANGEMENT If wire bundles are untied or moved to perform adjustment or parts replacement etc.,be sure to rearrange them neatly as they were originally bundled or placed afterward. Otherwise, incorrect arrangement can be a cause of noise generation.
DISASSEMBLY • Disassemble in order of the arrow of the figure of following flow. • In the case of the re-assembling, assemble it in order of the reverse of the following flow. • In the case of the re-assembling, observe "attention of assembling" it. TOP COVER DOOR Refer to "DISASSEMBLY 1.DOOR" Refer to "EXPLODED VIEW" DOOR (Ref. No. of EXPLODED VIEW : 19) POWER UNIT Refer to "EXPLODED VIEW" POWER UNIT (Ref. No. of EXPLODED VIEW : 8-3) FRONT PANEL ASSY Refer to "DISASSEMBLY 2.
1. DOOR Proceeding : TOP COVER DOOR → (1) Take off the Chucking plate after removing screws. Chucking plate (2) Open the CD tray by turning the Drive gear clockwise. Drive gear CD tray (3) Detach the DOOR.
2. FRONT PANEL ASSY Proceeding : TOP COVER → DOOR → FRONT PANEL ASSY (1) Remove the screws. View from bottom (2) Cut the clamp bands, disconnect the connector wires and FFC Cable. FFC Cable CN92 cut CN61 (3) Remove the screws. Please refer to "EXPLODED VIEW" for the disassembly method of each PCB included in FRONT PANEL ASSY.
3. CD MECHANISM ASSY Proceeding : TOP COVER → DOOR → FRONT PANEL ASSY CD MECHANISM ASSY → (1) Disconnect the connector wires. CN33 CN32 (2) Remove the screws. ً ً (3) Laser short-circuit in Pick-up of CD MECHANISM, then disconnect the FFC Cable.
DISASSEMBLY OF MECHANIC (Follow the procedure below in reverse order when reassembling.) Caution : The optical pickup can damaged by sassily by static electricity charged on human body. Take necessary anti-static measures when repairing around the optical pickup. 1. Chucking plate (1) Remove 2 top screws, then detach the Chucking plate. (2) Detaching the Chucking pulley and chucking yoke by removing the 3 hooks, when abandoning CD MECHA ass’y.
Note Handling and Replacement of the Laser pick-up 1. Protection of the LD Short a part of the LD circuit by soldering. After connection to a circuit, remove the short solder. 2. Precautions when handling the laser CD mechanism • Handle the laser pick-up so that it is not exposed to dust. • Do not leave the laser pick-up bare. Be sure to cover it. • If dust adheres on lens of the pick-up, blow it off with a blower brush. • Do not shock the laser pick-up. • Do not watch the light of the laser pick-up. 3.
CD TEST MODE No Function Key name Display q POWER switch is turned to on while pressing the q 2 button on DCD-510AE.(Model name display) 1 Version No. of w Press the 9 button continuously for over 3 main μ-com seconds to display the version number of main w μ-com. Version number of main μ-com is displayed for 5 seconds, the model name display reappears. ・ Turn off the POWER switch to clear this mode.
No Function Key name Display ・ Press the 1/ 3 button. Execute the following steps. ・ 13 flashing q LD ON (with servo still stopped) q w FOCUS ON (disc rotation, tracking off) w 01 LD ON 02 Focus ON 03 CLV ON If no disc loaded, retry then stop. e CLV ON e r TRACKING ON r 4.2 Servo check 04 Tracking ON t SUB CODE readout (playback sound output) t 05 y When display is as in t and the 1/ 3 button is y @@ Tr XX:XX @@ : T.
No Function Key name Display ・ When DIMMER button is pressed, the adjustment values are displayed in the following ・ 13 flashing order. q XX FOCUS BALANCE q FOCUS BALANCE XX : Adjustment value w w FOCUS GAIN XX FOCUS GAIN XX : Adjustment value e TRACKING BALANCE e XX TRACKING BALANCE XX : Adjustment value r TRACKING GAIN 4.
No Function Key name Display q Set the disc in the tray. POWER switch is turned q to on while pressing the 2 button on DCD510AE.(Model name display) DCD-510AE w Press the 9 button continuously for over 3 w seconds to display the version number. Version number is displayed for 5 seconds, the error display reappears. 5 CD heat run mode Ver *********** "***********" : Version number of main μ-com e Press the 1/ 3 button continuously for over 3 e Normal display except when 13 lights.
No Function Key name Display E1-00 : Disc cannot be detected E1-01 : Tracking offset adjustment not possible E1-02 : Focus offset adjustment not possible 5.3 Error display E2-00 : Focus servo dropped during playback. E2-01 : Focus servo dropped during searching. E2-03 : Focus servo dropped during TOC reading. E2-06 : Focus servo dropped during manual search.
No Key name Function Display q POWER switch is turned to on while pressing the 2 button on DCD-510AE.(Model name display) w Press the 8 button continuously for over 3 seconds to display the accumulated laser on time. Accumulated laser on time is displayed for 5 seconds, the error display reappears. Accumulated 6 laser on time display XXXXX hour LASER ON TIME ・The laser drive times are added and the result is displayed. ・One count corresponds to 10 minutes. (Values under 10 minutes are discarded.
DCD-510AE TOC READ (It displays repeatedly.) TOC READ OPEN CLOSE Automatic mounting mode TOC READ playback all-track of the disc OPEN CLOSE TOC READ (It displays repeatedly.) Normal heat run mode 5. CD heat run mode 2 → 1/3 After finish reading the TOC 1/3 After finish reading the TOC 4. CD Test mode 1/3 DCD-510AE (Press and hold it for 3 seconds.) 5 seconds later. Model name display 1/3 (Displayed for 5 seconds) 1. Version No.
TROUBLE SHOOTING FLOW CHART NO.1 The power cannot be turned on. 㸣 Is the fuse normal? 㸣Yes Is normal state restored when once unplugged power cord is plugged again after several seconds? 㸣Yes Is the +5VDD line voltage normal? 㸣Yes Check each rectifying circuit of the secondary circuit and service it if defective. 㸢No See FLOW CHART No.2 㸢No Check if there is any leak or short-circuiting on the primary circuit component, and service it if defective.
FLOW CHART NO.7 No operation is possible from the remote control unit. 㸣 Is 5V voltage supplied to Pin(3) terminal of the infrared remote control receiver (RC41)? 㸣Yes Is the "L" pulse sent out Pin(1) terminal of receiver (RC41) when the infrared remote control is activated? 㸣Yes Is the "L" pulse supplied to the Pin(35) of IC21? 㸣Yes Replace IC21. 㸢No Check +5VDD line and service it if defective. 㸢No Replace the infrared remote control receiver (RC41) or replace the remote control unit.
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MEASURING POINT AND WAVEFORMS MEASURING POINT CUP12156Z MCU UNIT (Component side) i RFEQo e Focus r TE 3. TOC READ 4. FOCUS ADJUSTMENT 3.1 CD㧔TCD-784㧕TOC READ 4.1 CD㧔TCD-784㧕FOCUS ADJUSTMENT w FE RF FE 1V 200mV Focus t Tracking 2V TE Tracking 500Mv SLID SPIN q RF0 2V 1V 2V 3.2 CD-R䋨TCD-R000RM䋩TOC READ 4.2 CD-R䋨TCD-R000RM䋩FOCUS ADJUSTMENT ¬ 1V 200mV RF FE Focus 2V TE Tracking 500Mv SLID SPIN 2V 1V 2V 3.3 CD-RW㧔TCD-W000RM㧕TOC READ y SLID ¬1V 200mV RF FE u SPIN Focus WAVEFORMS 1.
BLOCK DIAGRAM 22 DCD-510AE
SEMICONDUCTORS Only major semiconductors are shown, general semiconductors etc. are omitted to list. 1. IC’s T5CD2 (IC21) T5CD2 Terminal Functions pin No Port Name I/O use Name Port Setting pull up/down init stby Nor Note Act.
pin No Port Name I/O use Name Port Setting pull up/down init stby Nor Note Act.
TC94A70FG (IC31) 25 DCD-510AE
TC94A70FG Terminal Functions Pin No. Symbol 1 AVSS3 2 RFZi 3 RFRP 4 SBAD/RFDC I/O Description Default 㧙 I 3AI/F O 3AI/F Grounding pin for 3.3V CD analog circuits.
Pin No. Symbol 26 DVSS3 27 Ro I/O 㧙 O 3AI/F Description Grounding pin for 3.3V DAC circuit 㧙 R channel audio output pin of Audio DAC. O Power supply pin for 3.3V Audio DAC circuit. Reference voltage pin for Audio DAC.
Pin No.
Pin No. Symbol I/O Description Default 83 RFEQo O 3AI/F RF equalizer circuit output pin. O 84 VRo O 3AI/F 1.65 V reference voltage output pin. O 85 RESiN O 3AI/F 86 VMDiR 87 TESTR 88 AGCi 89 RFo 90 RVDD3 91 LDo 92 MDi 93 RVSS3 94 FNi2 95 FNi1 96 FPi2 97 FPi1 98 TPi 99 TNPC 100 TNi * 㧙 O 3AI/F I 3AI/F O 3AI/F 㧙 O 3AI/F I 3AI/F 㧙 I 3AI/F I 3AI/F Pin for connecting a resistor for reference current generation. Reference voltage output pin for LD APC.
TA2125AFG (IC32) TA2125AF Terminal Function 30 DCD-510AE
PCM1791ADBR (IC75) FUNCTIONAL BLOCK DIAGRAM LRCK Current Segment DAC and I/V Buffer Audio Data Input I/F BCK DATA RST MSEL VOUTLVOUTL+ D/S and Filter x8 Oversampling Digital Filter and Function Control MUTE Advanced Segment DAC Modulator Bias and Vref VCOM MDO MDI Current Segment DAC and I/V Buffer Function Control I/F MC MS VOUTR+ VOUTR- D/S and Filter System Clock Manager VCCL VCCF VDD Power Supply AGNDF SCK ZEROR DGND Zero Detect AGNDC ZEROL VCCR MS MC MDI MDO MSEL ZEROL ZERO
2.
PRINTED WIRING BOARDS MAIN PCB UNIT(1/1) COMPONENT SIDE 33 DCD-510AE
AUDIO&POWER&FRONT PCB UNIT(1/1) COMPONENT SIDE 34 DCD-510AE
NOTE FOR PARTS LIST 1. Parts for which "nsp" is indicated on this table cannot be supplied. 2. When ordering of part, clearly indicate "1" and "I" (i) to avoid mis-supplying. 3. Ordering part without stating its part number can not be supplied. 4. Part indicated with the mark "★" is not illustrated in the exploded view. 5. Not including General-purpose Carbon Film Resistor in the P.W.Board parts list. (Refer to the Schematic Diagram for those parts.) 6.
PARTS LIST OF P.W.B. UNIT * Parts for which "nsp" is indicated on this table cannot be supplied. * The parts listed below are for maintenance only, might differ from the parts used in the unit in appearances or dimensions. MAIN P.C.B. ASS'Y Ref. No. Part No.
Ref. No. Part No. Part Name Remarks Q'ty C329 nsp CHIP CAP 68PF 50V J CCUS1H680JA C330 nsp ELECT CAP 220UF 25V CCEA1EH221T C331 00D9430174206 ELECT CAP 1000UF 6.3V CCEA0JH102T C332 nsp CHIP CAP 1000PF 50V K CCUS1H102KC C333 nsp ELECT CAP 100uF 16V CCEA1CH101T C334,335 nsp CHIP CAP 0.1UF 50V K CCUS1H104KC C336,337 nsp CHIP CAP CCUS1H333KC C338 nsp CHIP CAP 0.1UF 50V K CCUS1H104KC C339,340 nsp CHIP CAP 470PF 50V J CCUS1H471JA ELECT CAP KZH 6.
FRONT P.C.B. ASS'Y Ref. No. Part No.
Ref. No. Part No. Part Name Remarks Q'ty C705 nsp MYLAR CAP 1800PF 50V J HCQI1H182JZT C706 00D9430044909 MYLAR CAP 2200PF 50V J HCQI1H222JZT CERAMIC CAP 0.1uF 50V ZF CCBS1H104ZFT C707 nsp C708 943134005040S C709 C710 C751,752 ELECT CAP (ELNA RFOII 50V/220uF) CCEA1HRFOII221E nsp MYLAR CAP 1800PF 50V J HCQI1H182JZT nsp ELECT CAP 47UF 50V CCEA1HH470T CERAMIC CAP 0.1uF 50V ZF CCBS1H104ZFT nsp ELECT CAP (ELNA RFO 100uF/25V) CCEA1ERFO101T CERAMIC CAP 0.
Ref. No. Part No. Part Name Remarks Q'ty BN62 nsp WIRE ASS'Y CWB2B907050BM BN92 nsp WIRE ASS'Y CWB4D932100UZ BN93 nsp WIRE ASS'Y CWB1D909200BM CN21 nsp WAFER CARD CABLE CJP07GB113ZY CN61 nsp WAFER STRAIGHT 9PIN CJP09GA19ZY CN91 nsp WAFER CJP02KA060ZY CN92 nsp WAFER CJP02GA89ZY CON WAFER YMW025-09R CJP09GA01ZY CN93 CX51 943644005070S WAFER CARD CABLE CJP13GA115ZY CX61 nsp WAFER CJP19GA115ZY ET91 nsp EARTH PLATE HJT1A025 F901 00D2061095007 FUSE 218 SERIES, 0.
EXPLODED VIEW z 17 18 61 x2 z 9 24 39 8-3 57 63 x3 36 51 x5 53 x4 15 59 56 x4 60 13 6 29 35 x3 37 55 x4 23 54 x2 14 53 x2 26 x3 38 1 20 8-1 27 34 62 x4 2 3 16 x4 53 x2 8-4 28 12 x4 7 z 52 x4 8-5 4 30 53 x6 8-2 10 11 54 x4 54 x2 33 2-3 2-2 WARNING: Parts marked with this symbol have critical characteristics. Use ONLY replacement parts recommended by the manufacturer.
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PARTS LIST OF EXPLODED VIEW * Parts for which "nsp" is indicated on this table cannot be supplied. * P.W.B. ASS'Y for which "nsp" is indicated on this table cannot be supplied. When repairing the P.W.B. ASS'Y, check the board parts table and order replacement parts. * The parts listed below are for maintenance only, might differ from the parts used in the unit in appearances or dimensions. Note: The symbols in the column "Remarks" indicate the following destinations.
Ref. No. Part No.
EXPLODED VIEW OF CD MECHANISM UNIT 11 7 6 8 30 9 5 30 30 12-1 14 14 27 12-2 13 13 30 10 26 4 6 25 28 17 18 19 3 1 2 24 20 21 22 23 45 DCD-510AE
PARTS LIST OF CD MECHANISM UNIT * Parts for which "nsp" is indicated on this table cannot be supplied.\ * The parts listed below are for maintenance only, might differ from the parts used in the unit in appearances or dimensions. Ref. No. Part No. Part Name Remarks Tray (C) Q'ty New 1 00DS264629001 2 - 1 3 00DS262554401 Gear cover(S) 1 4 00DS262553501 Tray gear(S) 1 5 00DS262554601 Chucking plate 1 6 nsp Screw 2.
PACKING VIEW 5 -4 5 5 -5 5 -2 5 -1 5 -6 -3 3 8 1 7 4 7 2 6 8 PARTS LIST OF PACKING & ACCESSORIES * Parts for which "nsp" is indicated on this table cannot be supplied. * The parts listed below are for maintenance only, might differ from the parts used in the unit in appearances or dimensions. Note: The symbols in the column "Remarks" indicate the following destinations. BK : Black model SP : Premium silver model Ref. No. Part No.
WIRING DIAGRAM 48 DCD-510AE
NOTE FOR SCHEMATIC DIAGRAM WARNING: Parts marked with this symbol z have critical characteristics. Use ONLY replacement parts recommended by the manufacturer. CAUTION: Before returning the unit to the customer, make sure you make either (1) a leakage current check or (2) a line to chassis resistance check. If the leakage current exceeds 0.5 milliamps, or if the resistance from chassis to either side of the power cord is less than 460 kohms, the unit is defective.
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1 2 3 4 5 6 7 8 A B C D E DIGITAL OUT ANALOG OUT SCHEMATIC DIAGRAMS (1/2) MAIN UNIT F DCD-510AE
1 2 3 4 5 6 7 8 A B C D E DIGITAL OUT ANALOG OUT SCHEMATIC DIAGRAMS (2/2) AUDIO UNIT POWER UNIT FRONT UNIT F DCD-510AE