Troubleshooting guide

20
The clutch-brake unit is designed with the bearing parts made from sintered metal that has been
impregnated with oil and normally do not need to be re-lubricated. In cases where there is severe
duty, the unit may be re-oiled or flushed out with minimal or no disassembly by using a light bearing
oil as used in manufacture (Shell Bearing Infusion Oil #33). If disassembly of the unit for cleaning
and oiling is necessary, follow the detailed disassembly instructions to the point needed, flush and
wipe parts in the oil to be used for re-lubrication. DO NOT USE SOLVENT to clean the parts. To
get more cleaning action for the oil, it may be heated while cleaning the components, but bring the
parts back to ambient temperature submerged in cool oil.
Lubrication
Place the Spring onto the Plunger with the narrow end towards the Actuator. Slide the Solenoid onto
the Actuator and Plate Assembly. Assemble the Solenoid to the Plate Assembly with the cap screws
and washers. DO NOT tighten more than finger tight.
Energize the Coil and adjust the gap between the Actuator and the top of the Collar Stop to 0.015"
to 0.030" by sliding the Solenoid assembly. Note: push the Collar toward the Actuator to allow for
Collar movement. Tighten the cap screws.
The stopping position of the head can be
changed if necessary by adjusting the position of
the stop cam on the control collar sleeve. Turn the
machine manually until the driver is in the desired
stopping position, the proceed as follows:
Work Retaining Ring "A" out of its groove and
slide it forward on Sleeve "C". Slide Cain "B" off
Splines, rotate to align Collar Stop with Actuator
and slide the Cam back on the Splines. The
Actuator Prawl will have to be held clear during
this operation. Slide the Retaining Ring back into
its groove.
Note: Make sure brake is locked up before
proceeding to insure getting the proper stop point.
Coil Replacement
Control Collar Adjustment
Figure 6 - Clutch-Brake