^ USER MANUAL 1 ^2 Advantage 900 Remote Operator Pendant ^3 Handheld Machine Control Device ^4 3AO-ROPEND-363 ^5 April 10, 2008 Single Source Machine Control Power // Flexibility // Ease of Use 21314 Lassen Street Chatsworth, CA 91311 // Tel. (818) 998-2095 Fax. (818) 998-7807 // www.deltatau.
Copyright Information © 2008 Delta Tau Data Systems, Inc. All rights reserved. This document is furnished for the customers of Delta Tau Data Systems, Inc. Other uses are unauthorized without written permission of Delta Tau Data Systems, Inc. Information contained in this manual may be updated from time-to-time due to product improvements, etc., and may not conform in every respect to former issues. To report errors or inconsistencies, call or email: Delta Tau Data Systems, Inc.
REVISION HISTORY REV. DESCRIPTION DATE CHG APPVD 1 PRELIMINARY MANUAL CREATION 01/28/08 Cp V. BUROKAS 1 UPGRADE TO FULL RELEASE STATUS 04/09/08 CP V.
Advantage 900 Remote Operator Pendant Table of Contents INTRODUCTION .......................................................................................................................................................3 Overview.......................................................................................................................................................................3 Part Numbering .................................................................................................
Advantage 900 Remote Operator Pendant J9: BATTERY CONNECTION..................................................................................................................................26 CONNECTOR DESCRIPTIONS – 900 RELAY BOARD ....................................................................................27 J4: PC POWER CONNECTION ...............................................................................................................................27 J7: RS-232 CONNECTION ...............
Advantage 900 Remote Operator Pendant INTRODUCTION Overview The Advantage 900 Remote Operator Pendant is a compact and highly functional handheld machine control device. The unit is supplied with the Advantage 900 Basic Package or can be purchased separately for custom machine control applications. The unit interfaces to PMAC and/or UMAC controls via a special driver embedded in the Pcommserver Software device driver.
Advantage 900 Remote Operator Pendant • Jog Plus and Minus Buttons • Machine Tool Style Detented Manual Pulse Generator * - Includes Illuminated Indicator LED Part Numbering The Advantage 900 Remote Operator Pendant is available with only one option, wireless Bluetooth functionality.
Advantage 900 Remote Operator Pendant Communication Interface The Advantage 900 Remote Operator Pendant communicates to the PMAC/UMAC through the Pcommserver device driver. The Pcommserver device driver is initialized when any Delta Tau Pro2 based software is started.
Advantage 900 Remote Operator Pendant INTRODUCTION 6
Advantage 900 Remote Operator Pendant HARDWARE SETUP The Advantage 900 Remote Operator Pendant and Relay Board communication jumper settings are configured at the factory depending on the communication format (USB2.0 or Bluetooth). The Remote Operator Pendant jumpers should be left in their factory-supplied state and should not require modification. They are described here for reference and troubleshooting purposes only.
Advantage 900 Remote Operator Pendant Advantage 900 Relay Board – (P/N: 300-603826-10x) E POINT & PHYSICAL LAYOUT DESCRIPTION Cabled USB2.0 Wireless 1 Bluetooth Wireless 2 Bluetooth E1A1 Enables RS-232 Receiver Outputs. OFF 2-3 2-3 E1B1 Runs RS-232 Transceiver in normal mode. OFF 2-3 2-3 E1C1 Not Installed. N/A N/A N/A Emergency Stop Status loop enable. Must be present for cabled version. Can be used to disable Bluetooth watchdog relay K5B. Emergency Stop Loop configuration jumper.
Advantage 900 Remote Operator Pendant No other connections are required for the handheld portion of the device. Advantage 900 Relay Board The Advantage 900 Relay Board provides a convenient way to interface a latching power-on circuit for machines, includes various hooks for interfacing Emergency Stop circuitry, and also serves to accommodate the transceiver hardware when the optional Bluetooth hardware is present.
Advantage 900 Remote Operator Pendant circuitry. Pins 5-6: Estop Circuit. Refer to the wiring diagrams in Appendix B for various ways to configure this Emergency Stop circuit. Pins 7-8: Estop Status Circuit. Refer to the wiring diagrams in Appendix B for various ways to configure this Emergency Stop circuit. Pins 9-10: Power-Off input. Applying 24VDC across this circuit will open the latched power-on circuit. Use an external signal such as a PMAC or other output to power down the entire system.
Advantage 900 Remote Operator Pendant Wired diagram For the wireless Pendant, there are two configurations. In Wireless version 1, a loss of Bluetooth communication does not cause ESTOP; in Wireless version 2, Bluetooth loss does cause ESTOP. Both diagrams follow. In either case, the wireless relay board needs to be connected to the serial port via the included cable.
Advantage 900 Remote Operator Pendant Wireless Version 2 HARDWARE SETUP 12
Advantage 900 Remote Operator Pendant SOFTWARE SETUP The Advantage 900 Remote Operator Pendant communicates to the PMAC/UMAC through the Pcommserver device driver which is automatically installed with any Delta Tau Pro2-based software (PMAC-NC Pro2 or PEWIN Pro2). The Pcommserver device driver is initialized when any Delta Tau Pro2 based software is started.
Advantage 900 Remote Operator Pendant #define LT_FEED_HOLD_M #define E_STOP_IN_M M2016 M2017 //Dual Port Ram Memory Map Locations. //PcommServer Automatically writes to these locations.
Advantage 900 Remote Operator Pendant WIRELESS SOFTWARE SETUP When the Bluetooth option is present, the user must set the switch to enable file transfer through this method. This is done through either the NC Setup application or directly through the Windows Registry. When using the NC Setup application, enable the “Wireless Pendant On” checkbox and enter the COM port to which the relay board is actually connected.
Advantage 900 Remote Operator Pendant SOFTWARE SETUP 16
Advantage 900 Remote Operator Pendant MOUNTING AND INSTALLATION When the Advantage 900 Remote Operator Pendant is supplied with any Advantage 900 System that includes an Advantage 900 Console, no separate mounting of the handheld unit is required. If the unit is purchased as a stand-alone accessory, it will be necessary to mount both the Remote Operator Pendant and the associated Relay Board.
Advantage 900 Remote Operator Pendant Mechanical Drawing Mounting Brackets CONNECTOR DESCRIPTIONS 18
Advantage 900 Remote Operator Pendant Pendant CONNECTOR DESCRIPTIONS 19
Advantage 900 Remote Operator Pendant Advantage 900 Relay Board Mechanical Layout Relay Board CONNECTOR DESCRIPTIONS 20
Advantage 900 Remote Operator Pendant Advantage 900 Pendant Board Mechanical Layout CONNECTOR DESCRIPTIONS 21
Advantage 900 Remote Operator Pendant CONNECTOR DESCRIPTIONS 22
Advantage 900 Remote Operator Pendant CONNECTOR DESCRIPTIONS – 900 REMOTE PENDANT J1: KEYPAD INPUT CONNECTION J1 KEYPAD INPUT CONNECTION (10-PIN SOCKET) Front View PIN # SYMBOL FUNCTION 1 KBDY6 INPUT 2 KBDY5 INPUT 3 KBDY4 INPUT 4 KBDX4 5 KBDY3 INPUT 6 KBDX3 INPUT 7 KBDY2 INPUT 8 KBDX2 INPUT 9 KBDY1 INPUT 10 KBDX1 INPUT INPUT DESCRIPTION NOTES ROW 6 OF KEYPAD MATRIX ROW 5 OF KEYPAD MATRIX ROW 4 OF KEYPAD MATRIX COLUMN 4 OF KEYPAD MATRIX ROW 3 OF KEYPAD MATRIX COLUMN 3 OF
Advantage 900 Remote Operator Pendant J3: HANDWHEEL CONNECTION J3 HANDWHEEL CONNECTION (6-PIN HEADER) Front View PIN # SYMBOL FUNCTION 1 2 3 4 5 6 HWCHA+ HWCHAHWCHB+ HWCHB+5V GND INPUT INPUT INPUT INPUT INPUT COMMON DESCRIPTION NOTES HANDWHEEL CHA+ HANDWHEEL CHAHANDWHEEL CHB+ HANDWHEEL CHB+5V POWER DIGITAL COMMON J4: KEYPAD LED CONNECTION J4 KEYPAD LED CONNECTION (32-PIN SOCKET) PIN # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Front View SYMBOL FUNC
Advantage 900 Remote Operator Pendant J5: ON/OFF SWITCH CONNECTION J5 ON/OFF SWITCH CONNECTION (2-PIN HEADER) Front View PIN # SYMBOL FUNCTION 1 ON INPUT DESCRIPTION NOTES ON/OFF SWITCH CONNECTS TO NC STOP BUTTON 2 OFF INPUT ON/OFF SWITCH CONNECTS TO NC STOP BUTTON This connector is only used in the wireless version to prevent the battery from draining when the Pendant is not in use.
Advantage 900 Remote Operator Pendant J8: RS-232 CONNECTION J8 RS-232 CONNECTION (4-PIN HEADER) Front View PIN # SYMBOL FUNCTION 1 2 3 4 +5V R2IN T1OUT GND INPUT INPUT OUTPUT COMMON DESCRIPTION NOTES +5V POWER RECEIVE DATA TRANSMIT DATA DIGITAL COMMON J9: BATTERY CONNECTION J9 BATTERY CONNECTION (2-PIN HEADER) PIN # Front View SYMBOL FUNCTION DESCRIPTION NOTES 1 VBATT +3P3V 2 GND COMMON This connector is only used in the wireless version to connect the battery.
Advantage 900 Remote Operator Pendant CONNECTOR DESCRIPTIONS – 900 RELAY BOARD J4: PC POWER CONNECTION J4 PC POWER CONNECTION (4-PIN HEADER) Front View PIN # SYMBOL FUNCTION 1 2 3 4 +5V GND GND +12v INPUT COMMON COMMON INPUT DESCRIPTION NOTES +5V POWER DIGITAL COMMON DIGITAL COMMON +12V POWER J7: RS-232 CONNECTION J7 RS-232 CONNECTION (4-PIN HEADER) Front View PIN # SYMBOL FUNCTION 1 2 3 4 5 6 7 8 9 10 NC NC PC_RXD PC_RTS PC_TXD PC_CTS NC NC GND NC NC NC OUTPUT INPUT INPUT OUTPUT NC NC CO
Advantage 900 Remote Operator Pendant J9: E-STOP SWITCH CONNECTION J9 E-STOP SWITCH CONNECTION (4-PIN HEADER) PIN # SYMBOL Front View FUNCTION DESCRIPTION NOTES INPUT INPUT INPUT INPUT ESTOP LOOP 1-2 ESTOP LOOP 1-2 ESTOP LOOP 3-4 ESTOP LOOP 3-4 See Connection Diagrams See Connection Diagrams See Connection Diagrams See Connection Diagrams 1 2 3 4 J13: (10-PIN TERMINAL BLOCK) J13 (10-PIN TERMINAL BLOCK) Front View PIN # SYMBOL FUNCTION DESCRIPTION NOTES 1 +24VDC INPUT USER SUPPLIED +24VDC
Advantage 900 Remote Operator Pendant J14: (6-PIN TERMINAL BLOCK) J13 (6-PIN TERMINAL BLOCK) Front View PIN # SYMBOL FUNCTION 1 2 ESTOP ENA ESTOP ENA RET REM ESTOP INPUT COMMON COMMON 5 REM ESTOP RET PCPWR 6 PCPWR RET COMMON 3 4 CONNECTOR DESCRIPTIONS INPUT INPUT DESCRIPTION NOTES +24V +24V GROUND CABLED PENDANT AND ADDITIONAL ESTOP HERE GROUND DRY CONTACT TO MONITOR PC PWR SUPLY STATUS GROUND 29
Advantage 900 Remote Operator Pendant CONNECTOR DESCRIPTIONS 30
Advantage 900 Remote Operator Pendant APPENDIX A - BLUETOOTH COMMANDER – PROGRAMMING WIRELESS UNITS Bluetooth-enabled Remote Operator Pendants and associated relay boards are programmed at the factory to operate as a unique pair. A particular handheld unit will communicate to a particular relay board only if it has been programmed to do so in advance. In some rare instances, it is necessary to field program these devices. The following instructions describe how to do so.
Advantage 900 Remote Operator Pendant Step 5 Convert the values from hexadecimal to decimal using a scientific calculator such as that included with Microsoft Windows (see screenshots below). Record these values for future use. Example: 0E 02 2D 17 00 08 Converts to: 14 2 45 23 0 8 Step 6 Connect the Advantage 900 Remote Handheld unit to the PC using the special USB2.0 cable (J2 on the Advantage 900 Pendant Board).
Advantage 900 Remote Operator Pendant At this time, a “Welcome to the Found New Hardware Wizard” dialog box should appear if the unit has not been plugged in to a USB port previously. Follow the on-screen instructions and pay attention to the following: 1) Do not allow Windows to connect to Windows Update. 2) Allow Windows to Install the Software Automatically. 3) Choose Continue Anyway when prompted about Windows Logo Testing.
Advantage 900 Remote Operator Pendant CONNECTOR DESCRIPTIONS 34
Advantage 900 Remote Operator Pendant APPENDIX B - SELECTED SCHEMATICS PENDANT SCHEMATIC RELAY SCHEMATIC INSERT 900_RelayBoard_Schematic_2.
Advantage 900 Remote Operator Pendant APPENDIX C – CONNECTOR PART NUMBERS Molex - ???? SELECTED SCHEMATICS 36
Advantage 900 Remote Operator Pendant SELECTED SCHEMATICS 37
