User's Manual

ELECTRICAL INSTALLATION
It is suggested that the Searchlight and controller (s) be wired
together in an independent circuit. Consult the wiring diagram
for connections
Although Internal Fuses are present it is suggested that exter-
nal fuses be installed on both the searchlight & the controller
(s) Consult the Wiring Table for fuse and wire size.
CLEANING OF EXTERIOR SURFACES
Recommendation for cleaning exterior surfaces is a solution
of warm water and a mild detergent soap
BULB REPLACEMENT
Bulb replacement kit included 2 x H7 halogen bulbs and a
replacement decal
a. Disconnect all power to the searchlight and controllers
before starting bulb replacement process
b. Using a small watchman’s screwdriver carefully lever
the decal holder plate at the rear of the searchlight.
Exposing the 2 locking nuts.
c. Loosen the lock nuts being careful to support the front
bezel ring of the searchlight. Note – the internal
chassis is connected to the bezel and glass and is all
pulled in from the rear, loosening thee nuts will allow
the internal chassis to be pulled out from the front.
d. Once the nuts have been removed (and stored safely)
the chassis is able to be pulled from the front. The
chassis will need to be twisted to an angle of
10 degrees or so with the left side moving upwards (if
you are looking from the front) this is to allow the
rotational gear mechanism to separate.
e. Once the chassis has been removed from the housing
the H& connectors on the rear of the bulbs can be
removed.
f. The bulb holder springs can be opened and the bulbs
can be removed.
Key Description Part Number
1 Upper Housing 60016-1000
2 Lower Housing 60017-1000
3 Base with Gasket 60088-1000
4 Lens with Gasket 60015-1000
5 Bulb (2 Req'd) 18753-0336
6 Bulb Housing 60018-1000
7 Cable Assembly 60063-1000
8 Motor Kit Vertical (Upper) 18753-0458
9 Motor Kit Horizontal (Lower) 18753-0350
10 Drive Arm/Gear 18753-0457
11 Bulb Clip Kit 18753-0459
12 Screws 18753-0471
Do not use cleaners that contain esters, halo-
genated solvents, aromatic solvents, ketones and
strong acids or bases.
CAUTION!
Disconnect power from the system before working on
the unit to avoid personal injury, damage to the
surrounding environment and/or damage to the unit.
DANGER! - REDUCETHE RISK OF ELECTRIC SHOCK
Burn hazard. Do not touch lens when light is “on”.
CAUTION! - BURN HAZARD
WIRING TABLE
AMP FUSE WIRE SIZE PER FEET OF RUN*
VOLTAGE DRAW SIZE 0”-10” 10”-15” 15”-25” 25”-40” 40”-60”
12 Vdc 16 20 #16 (1.5) #14 (2.5) #14 (2.5) #12 (4) #6 (16)
24Vdc 8 15 #18 (1) #16 (1.5) #16 (1.5) #14 (2.5) #10 (6)
* Length of run is total length of the circuit from the power source to product and back to ground. Wire sizes
listed are AWG gauge and metric millimeters.
PART LIST