CD–15G ALL MODELS CD–25G ALL MODELS Installation & Operations Manual 3580 Sueldo Street, San Luis Obispo, CA 93401 | 800.676.1335 | o3info@delozone.com | www.delozone.com 4-0558 Rev.
Genesis CD–15G and CD–25G Installation & Operations Manual TABLE OF CONTENTS SECTION 1 General Information SECTION 4 Maintenance & Service 1A. Description................................................................1 1B. Specifications............................................................1 4A. System Electro-Mechanical Overview..................... 3 4B. PM Schedule............................................................ 7 4C. Troubleshooting.................................................
Genesis CD–15G and CD–25G Installation & Operations Manual SECTION 1 General Information SECTION 2 Installation 1A. Description 2A. Location Genesis™ CD–15G amd CD–25G are designed for either floor or wall mounting in a clean, protected area, either indoors or outdoors. Locate generator out of reach of sprinklers or drainage spouts. Allow sufficient access for maintenance and all tubing and electrical wires. Generators must not be placed in locations where ambient ozone levels exceed 0.01 PPM.
Genesis CD–15G and CD–25G Installation & Operations Manual 2C. Electrical 2D. Plumbing Refer to the units specification label and local electrical codes for information on proper electrical connection. Ozone gas is introduced to the circulation line using a venturi injector. Suction developed by the venturi allows the generator to operate safely under vacuum. See installation manual for MX-601-XX for proper venturi installation.
Genesis CD–15G and CD–25G Installation & Operations Manual 2D-2. Cooling Water Cooling Water Flow: .1 Gpm (.4 Lpm) Colling water Pressure: 15–40 psi (103–275 kPa) Cooling Water Temp.: 5–90˚F (10–32˚C) 1. The system will not start-up if the door is not secured. A door interlock switch is incorporated into the system enclosure. 2. If the optional ORP/DO3 controller is installed the system will not produce ozone if the measured level is already above the setpoint of the controller. 3.
Genesis CD–15G and CD–25G Installation & Operations Manual 4A-5. External Devices that Control System Power The devices turn power to the ozone generator on or off. Examples of such devices would be an ambient ozone monitor or flow switch. Refer to Figure 5b and 6b for connection details. condition. (Refer to APPENDIX "B", TROUBLESHOOTING GUIDE.) 4. High Coolant Temperature: Red light indicates cell temperature is over 110F - resulting from loss of cooling water flow.
Genesis CD–15G and CD–25G Installation & Operations Manual Figure 5a: Component Locations (ALL MODELS EXCEPT –50) Relay Panel Remove jumper if ORP controller or dissolved ozone monitor is used. Connect dry contact leads from controller/monitor or leave open if 5 pin external interface connector is used. Remove jumper and connect dry contact leads if external device is used. (ambient ozone, flow switch, etc.
Genesis CD–15G and CD–25G Installation & Operations Manual AIR COMPRESSOR COMPRESSOR AIR FILTER DOOR SWITCH HOUR METER RELAY PANEL ON/OFF SWITCH FANS 5 PIN EXTERNAL INTERFACE CONNECTOR HIGH VOLTAGE POWER SUPPLIES OPTIONAL VARIABLE OUTPUT SWITCH OXYGEN CONCENTRATOR INDICATOR LIGHTS VACUUM REGULATOR & SOLENOID VALVE FLOW METER RECEPTACLE IEC 60320 C-14 CIRCUIT BREAKERS (2) OZONE CELL ASSEMBLY VACUUM & PRESSURE SWITCHES BACK FLOW PREVENTER & SOLENOID VALVE COOLING WATER OUT COOLING WATER IN OZ
Genesis CD–15G and CD–25G Installation & Operations Manual 4B. Preventative Maintenance Schedule 4C. Troubleshooting Regular maintenance should be performed to avoid damage to the system, more costly repairs and to keep the warranty active. For instance, the compressor should be rebuilt every 8,750 hours to prevent the reduction in air-pressure and flow. If the compressor is not rebuilt, oxygen concentrator sieve beds will become plugged and unusable, creating more costly problems.
Genesis CD–15G and CD–25G Installation & Operations Manual DEL OZONE COMMERCIAL PRODUCT LIMITED TWO YEAR WARRANTY The limited warranty set forth below applies to products manufactured by DEL OZONE – 3580 Sueldo Street, San Luis Obispo, California 93401, and sold by DEL OZONE or its authorized dealers. This limited warranty is given only to the first retail purchaser of such products and is not transferable to any subsequent owners or purchasers of such products.
Genesis CD–15G and CD–25G Installation & Operations Manual APPENDIX “A” SAFETY 9
Genesis CD–15G and CD–25G Installation & Operations Manual OZONE Material Safety Data Sheet SECTION I: MATERIAL IDENTIFICATION IDENTITY: OZONE (Gaseous) FORMULA: O3 ISSUED: February, 1992 REVISED: March, 2009 Description (origin/uses): Occurs in atmosphere from UV light action on oxygen at high altitude. Commercially obtained by passing air between electrodes carrying a high voltage alternating current. Also found as a by-product in welding areas, high voltage equipment, or UV radiation.
Genesis CD–15G and CD–25G Installation & Operations Manual SECTION VI: HEALTH HAZARD DATA Carcinogenicity: Ozone is not listed as a carcinogen by the NTP, IARC, or OSHA. Primary Entry: Inhalation Target Organs: Respiratory system, eyes, blood. Summary of Risks: There is no true threshold limit and so no exposure (regardless of how small) is theoretically without effect from ozone’s strong oxidative ability.
Genesis CD–15G and CD–25G Installation & Operations Manual Page 1 of 3 Material Safety Data Sheet NFPA 704 Designation Hazard Rating This MSDS complies with OSHA’s Hazardous Communication Standard 29 CFR 1910.1200 and OSHA form 174.
Genesis CD–15G and CD–25G Installation & Operations Manual Page 2 of 3 Material Safety Data Sheet Cont. AQUEOUS OZONE SOLUTION Product Name IV HEALTH HAZARD DATA Threshold Limit Value NOT DETERMINED Route of Exposure Inhalation Ingestion Skin Eye Not Hazardous Eye Contact Hazard Exposure may cause mild eye irritation, but is not expected.
Genesis CD–15G and CD–25G Installation & Operations Manual Page 3 of 3 Material Safety Data Sheet Product Name Cont.
Genesis CD–15G and CD–25G Installation & Operations Manual APPENDIX “B” TROUBLESHOOTING GUIDE 15
Genesis CD–15G and CD–25G Installation & Operations Manual TROUBLESHOOTING GUIDE FOR DEL OZONE CD-15G & 25G SERIES OZONE GENERATORS This document is a guide to help troubleshoot problems that might arise in operation of the DEL Ozone CD-15G & 25G Series ozone generators. It contains three main sections that when used together provide a basic overview of the ozone generator layout, troubleshooting table for common problems, and electrical, pneumatic, and hydraulic order diagrams.
Genesis CD–15G and CD–25G Installation & Operations Manual Table 1: Troubleshooting (for best results follow the table order) Problem (Indication) 1. Unit does not start Possible Cause a. Unit is not supplied power (main power light is off and no sound is coming from the unit) 2. Unit is in vacuum fault (vacuum light is on) 3. Unit is in high temperature fault b. Unit door switch is open c. Unit power switch is in off position d. Unit circuit breaker is tripped a.
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3580 Sueldo Street, San Luis Obispo, CA 93401 | 800.676.1335 | o3info@delozone.com | www.delozone.com EPA Estab. No.
