Triathlon Series Gas Fryers Installation & Operation Manual Models TC25 & TC35 Dean, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 24-Hour Service Hotline 1-800-551-8633 Price: $6.
PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE. THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL PERSONNEL AS SPECIFIED. WE SUGGEST INSTALLATION, MAINTENANCE AND REPAIRS SHOULD BE PERFORMED BY YOUR DEAN FACTORY AUTHORIZED SERVICE AGENCY. FOR YOUR SAFETY, INSTRUCTIONS TO BE FOLLOWED IN CASE THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT LOCATION.
TRIATHLON SERIES GAS FRYERS INSTALLATION AND OPERATION MANUAL TABLE OF CONTENTS 1. 2. 3. 4. 5. 6. 7. PARTS ORDERING AND SERVICE INFORMATION IMPORTANT INFORMATION INSTALLATION DAILY OPERATION CLEANING AND MAINTENANCE TROUBLESHOOTING (TC 25 and TC 35 Millivolt Systems) COMPONENT LISTING AND INSTALLATION STANDARDS PAGE 2 3 5 10 12 13 16 1. PARTS ORDERING AND SERVICE INFORMATION 1.1 ORDERING PARTS: 1.2 SERVICE INFORMATION: Customers may order parts directly from their local Authorized Parts Distributor.
2. IMPORTANT INFORMATION 2. The Triathlon TC-25 gas fryers have millivolt controls which do not require electrical power connections and do not have an ON/OFF switch on the control panel. 2.1 DESCRIPTION: The Dean Triathlon TC-series “Cool Zone” tube gas fryers are energy-efficient, gas-fired units, designcertified by the International Approval Services (AGA/CGA) and NSF International and manufactured to their basic performance and application specifications. 3.
e. Canadian installations must meet: e. Exhaust temperatures, in addition to the open tank of hot oil make the storage of anything on shelving over or behind the fryer unsafe. Canadian Electric Code c22.1, part 1 Canadian Standards Association 178 Rexdale Blvd. Rexdale, ONT, M9W 1R3 f. Filters and drip troughs should be part of any industrial hood, but consult local codes before constructing and installing any hood.
3. INSTALLATION can occur because the bottom hex nut has been turned too far and may come off. 3.1 LEGS: Legs are installed at the factory. They are firmly tightened to the frame to keep the unit from tilting, thus preventing any undue strain to the legs and internal mounting hardware. After unpacking, it is strongly recommended to check the legs to make sure they are still firmly tightened. c.
CAUTION 2. Any installed quick-disconnect devices must comply with the Standard for Quick Disconnect Devices for Use with Gas Fuel, ANSI Z21.41, or Quick Disconnect for Use with Gas Fuel, CAN 1-6.9, Adequate means must be provided to prevent the movement of the appliance without depending on the connector and the quick disconnect device or its associated piping to prevent the appliance movement.
dry. Wash also any accessories shipped with the unit. Close the drain-valve completely and remove the crumb screen. Make sure the screws holding the thermostat and limit control sensing bulbs into the vessel are tight. WARNING WHEN LIGHTING PILOTS AND CHECKING FOR BURNER PERFORMANCE, DO NOT STAND WITH YOUR FACE CLOSE TO THE BURNERS… THEY MAY LIGHT WITH A “POP” AND COULD CAUSE FLASH BACK AND FACIAL BURNS. Drain Valve Handle Fry Vessel Drain b.
3. TC-35 Optional 120-Volt Solid State Controller System: Ensure that the following steps are done in sequence before lighting or re-lighting the pilot: d) Wait at least 5 minutes for any accumulated gas to disperse. e) Fill fryer tank with liquid oil (or water during testing) to the “oil level” line scribed into the rear wall of the tank. a) Turn off the manual shut-off valve on the incoming service line. f) Open the manual shut-off valve on the incoming service line.
between the heat tubes, and on top of the heat tubes, leaving no air spaces and being careful not to disturb the sensing bulbs. Melt this shortening by turning the burners “ON” for about five or ten seconds, “OFF” for a minute, etc. until the shortening is melted. If you see any smoke coming from the oil while melting this way, shorten the “ON” cycle and lengthen the “OFF” cycle. Smoke shows that you are scorching the shortening and reducing its useful life. 3.
4. DAILY OPERATION: leaving no air spaces around the heat tubes and being careful not to disturb the sensing bulbs. Melt the shortening by turning the burners “ON” for about five or ten seconds, “OFF” for a minute, etc. until the shortening is melted. If you see any smoke coming from the oil while melting this way, shorten the “ON” cycle and lengthen the “OFF” cycle. Smoke indicates scorching which reduces the useful life of shortening. 4.1 OPENING: At opening time, always visually check the fryer for: a.
d. Open the valve at the filter to promote draining of the flexible oil return lines into the filter pan. e. If using solid shortening, always make sure the flexible oil return lines are clear before turning off the filter motor and hang any flexible lines up to drain. Solid shortening will solidify as it cools and clog the lines. 4.5 CLOSING: a. When closing at night, filter the oil in all fryers and drain the filter lines. b. Cover the open tanks of oil. c.
5. CLEANING & MAINTENANCE WARNINGS IF THE FRYER IS NOT COMPLETELY EMPTY OF OIL, ADJUSTMENTS, ALTERATIONS, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE AND PERSONAL INJURY. f. Refill with clear water and boil again. CAUTION 5.1 GENERAL: Any piece of equipment works better and lasts longer when maintained properly and kept clean. Cooking equipment is no exception. The fryer must be kept clean during the working day and thoroughly cleaned at the end of each day. g.
6. TROUBLESHOOTING (TC 25 and TC 35 Millivolt Systems): 6.3 RECOMMENDED SPARE PARTS: 6.1 PROCEDURES: The problems and possible solutions given in this section cover those most commonly encountered. To troubleshoot, perform the test set-up at the beginning of each condition. Follow each step in sequence as shown in the troubleshooting charts.
1. Check to ensure gas valve is set to the “ON” position. C Fryer fails to heat fry vessel. 2. Set operating thermostat to 350°F (177°C) and observe the fryer. Do the main burners come on and heat the fry vessel? If no, go to step 3. 3. Call for service. 1. Check to ensure gas valve is set to the “ON” position. 2. Set operating thermostat to 350°F (177°C). If main burners begin heating the fry vessel, proceed to step 2 of this chart. If main burners fail to operate, call for service.
6.
6.6 SPECIFICATIONS: Frying Vessel: Frying Area: Oil Capacity: Energy Requirements: Gas (Nat Gas or LP): BTU/hr: Overall Height: Working Height: Overall Width: Overall Depth: Shipping Weight: TC 25 TC 35 12.5” x 14” 25# 17” x 14” 35# Natural Gas 72,000 BTU/hr (21 KW) 23.81” 13.0” 14.75” 28.88” 140 lbs. (63 Kg) Natural or Propane 90,000 BTU/hr (26 KW) 23.81” 13.0” 20.0” 28.88” 55 lbs. (70 Kg) 7.
Dean, 8700 Line Avenue, Shreveport, Louisiana 71135 TEL 1-318-865-1711 PRINTED IN THE UNITED STATES FAX (Parts) 1-318-219-7140 SERVICE HOTLINE 1-800-551-8633 (Tech Support) 1-318-219-7135 Price: $6.
