Dean Millivolt Gas Fryers (CE) Installation & Operation Manual Models SM20, SM35, SM40, SM50, SM60, SM80, SR42, SR52 & SR62 CE ONLY Service Hotline 1-318-865-1711 Price: $8.
Please read all sections of this manual and retain for future reference. NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Dean Factory Authorized Service Center (FASC) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty. See Chapter 1 of this manual for definitions of qualified personnel.
DANGER The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil. CAUTION Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. CAUTION Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak must be posted in a prominent location. This information can be obtained from the local gas company or gas supplier.
Dean Millivolt Gas Fryers (CE) Installation & Operation Manual TABLE OF CONTENTS Page # 1. INTRODUCTION 1-1 1.1 Applicability and Validity 1-1 1.2 Ordering Parts 1-1 1.3 Service Information 1-1 1.4 Safety Information 1-2 1.5 Service Personnel 1-2 2. IMPORTANT INFORMATION 2-1 2.1 Receiving and Unpacking Equipment 2-1 2.2 General 2-1 2.3 Principles of Operation 2-2 2.4 Rating Plate 2-3 2.5 Pre-Installation 2-3 2.6 Equipment Installed at High Altitudes 2-4 2.
Dean Millivolt Gas Fryers (CE) Installation & Operation Manual TABLE OF CONTENTS (CONT.) Page # 4. FRYER OPERATIONS 4-1 4.1 Initial Start-up 4-1 4.2 Boil-Out Procedure 4-3 4.3 Final Preparation 4-5 5........ PREVENTATIVE MAINTENANCE 5-1 5.1 5-1 General 6........ TROUBLESHOOTING 6-1 6.1 General 6-1 6.2 Pilot Burner Malfunctions 6-1 6.3 Main Burner Malfunction 6-2 6.4 Millivolt Wiring Diagram 6-3 6.
DEAN MILLIVOLT GAS FRYERS (CE) CHAPTER 1: INTRODUCTION 1.1 Applicability and Validity Dean Super Marathon and Super Runner Series gas model families have been approved by the European Union (EU) for sale and installation in the following EU countries: AT, BE, KE, KD, ES, FI, FR, GB, IE, IT, LU, NL, NO, PT and SE. This manual is applicable to and valid for all Dean Super Marathon and Super Runner gas units sold in English-speaking countries, including those in the European Union.
DEAN MILLIVOLT GAS FRYERS (CE) CHAPTER 1: INTRODUCTION 1.4 Safety Information Before attempting to operate your unit, read the instructions in this manual thoroughly. Throughout this manual, you will find notations enclosed in double-bordered boxes similar to the ones below. CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system. CAUTION Example of a CAUTION box.
DEAN MILLIVOLT GAS FRYERS (CE) CHAPTER 1: INTRODUCTION 1.5.1 Definitions (cont.) B. Qualified Installation Personnel 1. Qualified/authorized personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions, or who have had previous experience with the operation of the equipment covered in this manual. C. Qualified Service Personnel 1.
DEAN MILLIVOLT GAS FRYERS (CE) CHAPTER 2: IMPORTANT INFORMATION 2.1 Receiving and Unpacking Equipment A. Check that the container is upright. Use an outward prying motion - no hammering - to remove the carton. Unpack the fryer carefully and remove all accessories from the carton. Do not discard or misplace accessories. They will be needed. B. After unpacking, immediately check the equipment for visible signs of shipping damage.
DEAN MILLIVOLT GAS FRYERS (CE) CHAPTER 2: IMPORTANT INFORMATION 2.2 General (cont.) Where conflicts exist between instructions and information in this manual and local code or national codes, or regulations, installation and operation shall comply with the codes or regulations in force in the country in which the equipment is installed.
DEAN MILLIVOLT GAS FRYERS (CE) CHAPTER 2: IMPORTANT INFORMATION 2.4 Rating Plate DANGER Fryers MUST be connected ONLY to the gas-type identified on the attached rating plate. The rating plate can be found on the inside panel of the fryer door. Information on this plate includes the model and serial numbers, kW/hr (BTU/hr) of the burners, outlet gas pressure in mbars (inches W.C.), and configuration: natural or propane gas.
DEAN MILLIVOLT GAS FRYERS (CE) CHAPTER 2: IMPORTANT INFORMATION 2.5 Pre-Installation (cont.) C. Installation Standards 1. CE/EXPORT STANDARDS: Fryer installation must conform with local codes, or in the absence of local codes, to the appropriate national or European Community (CE) standards. 2.6 Equipment Installed at High Altitudes A. The fryer input rating (kW/hr) is for elevations up to 2,000 feet (610-m).
DEAN MILLIVOLT GAS FRYERS (CE) CHAPTER 2: IMPORTANT INFORMATION 2.8 Conversion of Units Pressure: 1 mbar = 10,2 mm W.C. = 0,4-inch W.C. 20 mbar = 204 mm W.C. = 8-inch W.C. 1-inch W.C. = 25,4 mm W.C.
DEAN MILLIVOLT GAS FRYERS (CE) CHAPTER 3: INSTALLATION INSTRUCTIONS 3.1 Installing the Fryer A. Initial Installation: If installed with legs, do not push against the fryer’s side to adjust its position. Use a pallet or lift jack to lift the fryer slightly and place it where it is to be installed. B. Relocating the Fryer: If relocating a fryer installed with legs, remove all weight from each leg before moving.
DEAN MILLIVOLT GAS FRYERS (CE) CHAPTER 3: INSTALLATION INSTRUCTIONS 3.2 Leg and Caster Installation (cont.) B. Leg and Rigid Caster Installation 1. Remove unit from pallet. 2. Carefully raise unit with forklift, pallet jack, or other steady means. 3. Place one lock washer on each hex head screw. 4. Insert hex head screws with lock washers [1/4-20 threads by 19 mm (¾") long] through bolt holes of leg mounting plates and mount to the front channel.
DEAN MILLIVOLT GAS FRYERS (CE) CHAPTER 3: INSTALLATION INSTRUCTIONS 3.3 Leveling the Fryer (cont.) Rigid Casters (Only) 1. Install the rigid casters on the fryer rear channel only. Legs must be installed on the front channel. 2. There are no level adjustments for the rigid casters. B. If the floor is uneven or has a decided slope, place the fryer on a smooth, level platform. C. If the fryer is moved, re-level the fryer following the instructions given in Steps 3.3.A-C. D.
DEAN MILLIVOLT GAS FRYERS (CE) CHAPTER 3: INSTALLATION INSTRUCTIONS 3.3 Leveling the Fryer (cont.) NOTE: The installation must be inspected after it is complete to ensure it meets the intent of these instructions. The on-site supervisor and/or operator(s) should be informed that the appliance is installed with restraints. If restraints are removed to move fryer (cleaning beneath and behind, relocation, etc.), ensure that they are re-installed when fryer is returned to its permanently installed position.
DEAN MILLIVOLT GAS FRYERS (CE) CHAPTER 3: INSTALLATION INSTRUCTIONS 3.4 Gas Connections (cont.) NATIONAL CODE REQUIREMENTS This equipment is to be installed in compliance with the Basic Plumbing Code of the Building Officials and Code Administrators International, Inc. (BOCA) and the Food Service Sanitation Manual of the U.S. Food and Drug Administration. This equipment is manufactured to use the type of gas specified on the rating plate attached to the door.
DEAN MILLIVOLT GAS FRYERS (CE) CHAPTER 3: INSTALLATION INSTRUCTIONS 3.4 Gas Connections (cont.) DANGER "Dry-firing" your unit will cause damage to the frypot and can cause a fire. Always ensure that melted shortening, cooking oil or water is in the frypot before firing the unit. Rigid Connections Check any installer-supplied intake pipe(s) visually and clean metal particles or other foreign matter from the threads before installing into a service line.
DEAN MILLIVOLT GAS FRYERS (CE) CHAPTER 3: INSTALLATION INSTRUCTIONS 3.4 Gas Connections (cont.) 3. If a vent line from the gas pressure regulator is used, it should be installed in accordance with local codes or in the absence of local codes, with the appropriate national or European Community (CE) standards. WARNING Use a diluted soap solution to find potentially dangerous gas leaks when making new connections. B.
DEAN MILLIVOLT GAS FRYERS (CE) CHAPTER 3: INSTALLATION INSTRUCTIONS 3.4 Gas Connections (cont.) WARNING Do not attach accessories to this fryer unless fryer is secured from tipping. Personal injury may result. 4. To limit movement of the fryer, restraints independent of the flexible coupling or connector must be used. Clips are located on the back panel of the fryer for the attachment of restraints. 5.
DEAN MILLIVOLT GAS FRYERS (CE) CHAPTER 3: INSTALLATION INSTRUCTIONS 3.6 Gas Inputs Nominal Heat Inputs (Qn), Gas Type, Orifice Size, Part Number and Quantity/Color are listed in the table below: MODEL NOMINAL HEAT INPUT- Qn (kW) GAS TYPE ORIFICE SIZE (MM) ORIFICE PART NO. ORIFICE QTY/ COLOR SM 80 GM 37.5 G20 G25 G31 2.40 2.40 1.51 810-2060 810-2060 810-2059 5/BLUE 5/BLUE 5/RED SM 60 GM 37.5 G20 G25 G31 2.40 2.40 1.
DEAN MILLIVOLT GAS FRYERS (CE) CHAPTER 3: INSTALLATION INSTRUCTIONS 3.6 Gas Inputs (cont.) A. Adjustments for different gases are as follows (cont.
DEAN MILLIVOLT GAS FRYERS (CE) CHAPTER 3: INSTALLATION INSTRUCTIONS 3.7 Gas Conversion Procedures DANGER This appliance was configured at the factory for a specific type of gas. Converting from one gas type to another requires the installation of specific gas-conversion components. Switching to a different type of gas without installing the proper conversion components may result in fire or explosion.
DEAN MILLIVOLT GAS FRYERS (CE) CHAPTER 3: INSTALLATION INSTRUCTIONS 3.7 Gas Conversion Procedures (cont.) Conversions can only be executed by qualified, factory-authorized personnel. ON Button(pilot gas flow) OFF Button Vent tube connection CE Gas Valve Pressure flow adjustment Pilot flow adjustment Thermocouple connection Vessel Assembly 1/2—3/4 Reducer Bushing Manifold Support Bracket Gas Valve Gas Burner Burner See Detail A 1.63-inch [41-mm] Orifice 1.
DEAN MILLIVOLT GAS FRYERS (CE) CHAPTER 3: INSTALLATION INSTRUCTIONS 3.8 Gas Conversion Components Use the following components to convert from natural gas to propane and vice-versa. See Section 3.6 for orifice quantities required for conversion. NOTE: On SR42 units built after 4/07, use Kit 826-1817 to convert from natural to propane. Use kit 826-2017 to convert from propane to natural. The kits include bushings to accommodate the smaller orifice port on the newer fryers.
DEAN MILLIVOLT GAS FRYERS (CE) CHAPTER 4: FRYER OPERATION 4.1 Initial Startup WARNING The on-site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil frying system, particularly the aspects of system operation, oil filtration, draining and cleaning procedures. New units are wiped clean with solvents at the factory to remove any visible signs of dirt, oil, grease, etc., remaining from the manufacturing process, then coated lightly with oil.
DEAN MILLIVOLT GAS FRYERS (CE) CHAPTER 4: FRYER OPERATION 4.1.1 Pilot Lighting Procedures Initial Pilot Lighting: All Dean fryers are tested, adjusted and calibrated to sea level conditions before leaving the factory. Adjustments to assure proper operation of pilot may be necessary on installation to meet local conditions, low gas pressure, differences in altitude and variations in gas characteristics.
DEAN MILLIVOLT GAS FRYERS (CE) CHAPTER 4: FRYER OPERATION 4.1.1 Pilot Lighting Procedures (cont.) 9. If the pilot does not stay lit, depress the white pilot light button and re-light the pilot, holding the button in longer before releasing. Trapped air may necessitate re-lighting the pilot several times until a constant gas flow is attained. 10. When the pilot stays lit, release the white pilot light button. 11. Turn the thermostat to any "ON" setting and ensure the main burner ignites from the pilot. 4.
DEAN MILLIVOLT GAS FRYERS (CE) CHAPTER 4: FRYER OPERATION 4.2 Boil-Out Procedure (cont.) 6. The burners will heat the boil-out solution to a simmer. Simmer the solution for approximately 45 minutes. Wearing protective gloves, scrub the sides of the frypot and the tubes with the Lshaped Teflon brush (optional on certain models), being careful not to disturb the temperature sensing probes and the high-limit thermostat. CAUTION Do not leave fryer unattended.
DEAN MILLIVOLT GAS FRYERS (CE) CHAPTER 4: FRYER OPERATION 4.3 Final Preparation DANGER Do not go near the area directly over the flue outlet while the fryer is operating. Always wear oil-proof, insulated gloves when working with the fryer filled with hot oil. Always drain hot oil into a metal stockpot of sufficient size to safely hold the entire contents of the frypot. WARNING NEVER set a complete block of solid shortening on top of heating tubes.
DEAN MILLIVOLT GAS FRYERS (CE) CHAPTER 4: FRYER OPERATION 4.3.2 Opening: Beginning the Work Day At the beginning of each work day, always check the fryer to ensure: 1. The combination or main gas valve is "OFF". 2. Frypot is filled with liquid oil to the lower OIL LEVEL line scribed into the rear wall of the frypot. To light the fryer: 1. Open the manual shut-off valve on the incoming service line. 2. Light the pilot. a. See Section 4.1.1 for pilot lighting procedures. After the pilot is lit: 1.
DEAN MILLIVOLT GAS FRYERS (CE) CHAPTER 4: FRYER OPERATION 4.3.3 Filtering Basics (cont.) e When completing a filter cycle, always close the return valve(s) at the fryer(s) to avoid siphoning oil out of the fryer into the filter system. Open the valve at the filter to promote draining of the return lines into the filter pan. e If using solid shortening, always ensure the return lines are clear before de-activating the filter motor.
DEAN MILLIVOLT GAS FRYERS (CE) CHAPTER 5: PREVENTATIVE MAINTENANCE 5.1 General DANGER Never attempt to clean the fryer during the cooking process or when the frypot is filled with hot oil/shortening. If water comes in contact with oil/shortening heated to cooking temperature, it will cause spattering of the oil/shortening, which can result in severe burns to nearby personnel. Any equipment works better and lasts longer when maintained properly and kept clean. Cooking equipment is no exception.
DEAN MILLIVOLT GAS FRYERS (CE) CHAPTER 5: PREVENTATIVE MAINTENANCE 5.1.3 Periodic The fryer should be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program. 5.1.4 Stainless Steel Care All stainless steel fryer cabinet parts should be wiped regularly with hot, soapy water during the day, and with a liquid cleanser designed for stainless steel at the end of each day. e Do not use steel wool, abrasive cloths, abrasive cleansers or powders.
DEAN MILLIVOLT GAS FRYERS (CE) CHAPTER 6: TROUBLESHOOTING 6.1 General DANGER Hot cooking oil/shortening will cause severe burns. Never attempt to move this appliance when filled with hot cooking oil/shortening or to transfer hot cooking oil/shortening from one container to another. The problems and possible solutions covered are those most commonly encountered. To troubleshoot, perform the test set-up at the beginning of each condition. Follow each step in sequence. 6.2 Pilot Burner Malfunction A.
DEAN MILLIVOLT GAS FRYERS (CE) CHAPTER 6: TROUBLESHOOTING 6.3 Main Burner Malfunction A. Main burner will not come "ON": no gas detected at main burner. 1. Check that the gas valve is open. 2. Check that the pilot is ignited and is operating properly. 3. Check the high-limit switch for continuity. 4. The combination gas valve may be defective: replace if necessary. B. Main burner flames are small and appear lazy: shortening does not come up to temperature quickly. 1.
DEAN MILLIVOLT GAS FRYERS (CE) CHAPTER 6: TROUBLESHOOTING 6.
DEAN MILLIVOLT GAS FRYERS (CE) CHAPTER 6: TROUBLESHOOTING 6.
Dean, 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 PRINTED IN THE UNITED STATES FAX (Parts) 1-318-219-7140 SERVICE HOTLINE 1-318-865-1711 FAX (Tech Support) 1-318-219-7135 Price: $8.
