Service manual

Raider Mini 90 (single/double-seat): Service Manual Version：2.0 Feb. 2006

b) Align the rear shell groove with the carbon brush pin;

Install the rear shell;

c) Check if the O-ring is in good condition; replace it if it is defective.

Lubricate the O-ring;

Install the electric starter and fasten the bolt;

Connect the connector of the electric starter;

d) Install the snap ring into the shaft groove;

Install the left crankcase cover.

4.6.2 Starting Clutch

z Remove Main/Follower Sprocket

a) Remove the following parts:

--- Flywheel;

---Drive chain slide plate

---Screw and locating plate;

---Snap ring;

b) Remove the starting chain and sprocket

Assembly:

c) Install by reversing the dismantling procedure.

z Remove Starting Clutch

a) Remove the 3 screws and starting clutch

shell;

b) Remove the roller, spring cap and spring.

z Check

a) Check if the roller runs smoothly;

Check if the roller has been over abraded;

Starting Clutch

Shell