DAZON Limited Warranty The warranty policy applies to those cases where the new seller vehicle unloaded from its shipping container, set up and delivered by authorize dealer and under normal use and service is found to have defects in parts or workmanship under the following terms and conditions.
What is not covered under this warranty? This warranty does not cover any seller vehicle that has been subjected to: a. This warranty does not cover any seller vehicle in any way so as to adversely affect its safety or reliability. b. Renting c. Disassembly, adjusting/ or repairing of the vehicle in any way so as to adversely affects its safety or reliability. d.
Contents 1. FOREWORD---------------------------------------------------------------------------------------------------------------------------5 2. A FEW WORDS ABOUT SAFETY------------------------------------------------------------------------------------------------5 3. IMPORTANT SAFETY INFORMATION------------------------------------------------------------------------------------------7 4.
FOREWORD Thanks for choosing DAZON. Prior to operating your DAZON, please read through this Owner’s Manual carefully as it contains important safety and maintenance information. Failure to follow the warnings contained in this manual could lead to inury to riders or damage to unit. Be sure to follow the recommended maintenance schedule and service your vehicle accordingly. Preventive maintenance is extremely important to the longevity of your vehicle.
It is not practical or possible to warn you about all hazards associated with operating or maintaining the vehicle. You must use your own judgment. It is not practical or possible to warn you about all hazards associated with operating or maintaining a BUGGY; you must use your own good judgment. You will find important safety information in a variety of forms, including; Safety Labels - On the BUGGY. Safety Messages - Preceeded by a safety alert symbol and one of two signal words: WARNING, or CAUTION.
This entire manual is filled with important safety information—please read it carefully. IMPORTANT SAFETY INFORMATION Your BUGGY will provide you with many years of service and pleasure providing you take responsibility for your own safety and understand the challenges you can meet while driving. There is much that you can do to protect yourself when you drive. You'll find many helpful recommendations throughout this manual. The following are a few that we consider most important.
Drive Off-Road Only Your BUGGY is designed and manufactured for off-road use only. The tires are not designed for pavement, and the BUGGY does not have turn signals and other features required for use on public roads. Take Time to Learn & Practice Take time to become familiar with your DAZON buggy. Practice in a safe area until you build your skills and get accustomed to this Buggy’s handling characteristics.
Don't Drink and Drive Alcohol and driving don't mix. Never drink alcohol prior to or while driving your Dazon product.. Doing so can impair your judgment and reaction times. Avoid driving this BUGGY at night. Night time driving conditions can greatly reduce a driver's visibility and judgment. Driving at night is hazardous and can increase the possibility of an accident. Never run your BUGGY indoors or in an enclosed area. The exhaust from the engine contains carbon monoxide.
Skidding or Sliding The terrain surface can affect turns. Skidding in a turn is more likely to occur on slippery surfaces such as snow, ice, mud and loose gravel. If you skid on ice, you may lose all directional control. To avoid skidding on slippery terrain, keep your speed low and drive carefully. SAFETY LABELS This section presents some of the most important information and recommendations to help you drive your BUGGY safely. Please take a few moments to read these pages.
ARE YOU READY TO DRIVE? Before each use, make sure you and your BUGGY are both ready to drive. To help get you prepared, this section discusses how to evaluate your readiness, what items you should check on your BUGGY, and adjustments to make for your comfort, convenience, or safety. Before you drive your BUGGY for the first time, we urge you to: • Read this owner's manual and the labels on your BUGGY carefully • Make sure you understand all the safety messages. • Know how to operate all the controls.
Protective Apparel For your safety, we strongly recommend that you always wear a DOT approved helmet, eye protection, and other protective clothing. Although complete protection is not possible, wearing proper gears can reduce the chance of injury when you drive. The following suggestions will help you choose the proper protective gear. Helmets and Eye Protection Your helmet is your most important piece of protective gear because it offers the best protection against head injuries.
Operating this BUGGY without wearing an approved motorcycle helmet, eye protection, and protective clothing could increase your chances of head and/or eye injury, possibly death in the event of severe accident. Always wear approved motorcycle helmet that fits properly and wear eye protection (goggles or face shield), gloves, boots, long-sleeved shirt or jacket and long pants.
familiar with how this BUGGY works and handles. Practice driving the BUGGY in a safe area to build your skills. Do not drive in rough terrain until you get accustomed to the BUGGY's handling characteristics, and feel comfortable with its size and weight. Operating this BUGGY without proper instruction could increase your risk of an accident that could lead to serious injury or death.
No Alcohol or Drugs Alcohol, drugs and Buggies don't mix. Even a small amount of alcohol can impair your ability to operate a BUGGY safely. Likewise, drugs---even if prescribed by a physician---can be dangerous while operating a BUGGY. Consult your doctor to be sure it is safe to operate a vehicle after taking medication.
IS YOUR VEHICLE READY TO DRIVE? Before each use, it is important to inspect your BUGGY and make sure any problems you find are corrected. A predrive inspection is a must, not only for safety, but because having a breakdown, or even a flat tire, can be a safety concern. If your BUGGY has overturned or has been involved in a collision, do not drive it until your BUGGY has been inspected by an authorized DAZON dealer. There may be damages or other problems you cannot see.
z Tires: Use a gauge to check the air pressure. Adjust if needed. Also look for signs of damages or excessive wear. z Nuts & Bolts: Check the wheels to see that the axle nuts are tightened. Use a wrench to make sure all accessible nuts, bolts, and fasteners are tight. z Underbody & Exhaust System: Check for and remove any dirt, vegetation or other debris that could be fire hazard or interfere with the proper operation of the BUGGY.
sure the engine stops. z Steering Wheel: Check that the wheels turn properly as you turn the steering wheel. z Cable: Check the cable housing for wear. Check the fittings for looseness. Replace or tighten as needed.
SAFE DRIVING PRECAUTIONS Off-Road Use Only Your BUGGY and its tires are designed and manufactured for off-road use only, not for pavement. Driving on pavement can affect handling and control. You should not drive your BUGGY on pavement. Operating this BUGGY on paved surfaces may seriously affect handling and control of the BUGGY, and may cause the vehicle to go out of control. Never operate the BUGGY on any paved surfaces, including sidewalks, driveways, parking lots and streets.
Operating this BUGGY on public streets, roads or highways can cause collision with other vehicles. Never operate this BUGGY on any public streets, roads or highways, even dirt or gravel. Keep Hands and Feet on Controls Always keep both hands on the steering wheel and both feet on the foot controls when driving your BUGGY. It is important to maintain your balance and to control the BUGGY. Removing hands or foot away from the controls can reduce your ability to react control of the BUGGY.
Control Speed Driving at excessive speed increases the chance of an accident. In choosing a proper speed, you need to consider the capability of your BUGGY, the terrain, visibility and other operating conditions, plus your own skills and experience. Operating this BUGGY at excessive speed increases your chances of losing control of the BUGGY, which can result in an accident. Always drive at a speed that is proper for your BUGGY, the terrain, visibility and other operating conditions, and your experience.
Failure to use extra care when operating this BUGGY on unfamiliar terrain could result in the BUGGY overturning or going out of control. Go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating the BUGGY. Never drive past the limit of visibility. Maintain a safe distance between your BUGGY and other off-road vehicles. Always exercise caution and use extra care on rough, slippery and loose terrain.
Do Not Perform Stunts You should always operate your BUGGY in a safe and reasonable manner. When driving, always keep all four wheels on the ground. Attempting wheelies, jumps, and other stunts increases the chance of an accident, including an overturn. Never attempt stunts, such as wheelies or jumps.
OPERATION A. Operation controls WARNING - Do not attempt to start or operate the engine until completely familiar with the location and use of each control necessary to operate this vehicle. The operator must know how to stop this machine before starting and driving it. a. Throttle The right foot pedal is the throttle that controls the BUGGY speed. As the engine speed is above idle, the clutch automatically engages and moves the vehicle forward.
b. Brake The brake is located on the left side of the vehicle. Applying pressure to the pedal draws the brake calipers around the brake pumps (one at the rear wheel, two at the front wheel) and slows or stops the vehicle. c. Ignition Switch Insert the key into the ignition switch, turn the key clockwise, and release the key when the engine starts.
B. Pre-Drive Inspection Perform this pre-drive Inspection before each use. If not performed, serious damage to the vehicle or personal injury may result. a. Check for Engine Oil Level. Check for leaks, add oil if required. b. Check for Fuel Level. Add fuel if necessary and do not overfill. Check for leaks. c. Check for Brakes. Depress the rear brake pedal several times, and then check for proper brake pedal free play. Make sure there is no brake fluid leakage. Adjust if necessary. d. Check Tires.
i. Check Sport Bar. Ensure all protective bars are in place and secure before operating the BUGGY. j. Check Brake Light. Check for proper operation. k. Check Wheels. Check for tightness of wheel nuts and axle nuts; check that axle nuts are secured by cotter pins. l. Check Steering. Check for free operation and unusual looseness in any area. Always follow rules for safe operation and wear a helmet.
Component Locations 28
C. Passengers The vehicle allows for two riders only. Combine maximum weight of driver and the passenger should not exceed 180kg or 4001bs. D. Seat Adjustment The seat must always be securely fastened in the position which best affords the operator control of the foot pedals, steering wheel, and the engine stop button. a. Pull seat adjustment handle upward to disengage seat slide. b. Move seat to desired position. c.
Never operate this BUGGY when the provided seat is not securely fastened. To do so could result in personal injury or loss of life. Before attempting to adjust the seat ensure that engine is not running. E. Reverse Adjustment a. Press down the reverse lever to the “D” position so that the unit can move forward; pull back the lever to “R” so that the unit can move backward. b. Adjusting Nut #1 on the top of the reverse cable can adjust the mesh status inside reverse gear box.
F. Starting and Operating Instructions a. Before starting the engine, be sure that the driver is seated properly in the driver’s seat and tighten the seatbelt. b. Test the controls to learn how to start, turn and stop. c. Operate the BUGGY slowly until you are familiar with it. d. The turning radius of this BUGGY is small and agile, so the centrifugal force is very high when turning at high speed. Slow down to a more controllable speed when turning to prevent the BUGGY from rolling over. e.
SERVICE INSTRUCTIONS A. Service Air Cleaner Service air cleaner after every 20 hours of use NOTE: Service more often under dusty conditions. a. Remove cleaner cover 1. b. Remove air cleaner element 2, 3. c. Fill the non-flammable cleaning agent into a basin and dip the element in it. d. Dry it after cleaning. Dip it into the engine oil specified by the manufacture and dry again. B.
Never operate this BUGGY when the provided seat is not securely fastened; this could result in personal injury or loss of life. a. Remove the filler plug located on rear side of engine. Tip the vehicle backwards slightly by blocking up the front end and drain oil into suitable container. b. Replace the filler plug and tighten securely. Place the vehicle in a level position. c. Refill crankcase (approximately 1 1/4 pint) to top of the filler neck with SAE 10W/30 oil.
C. Spark Plug a. Remove the spark plug and inspect it each time you change the oil. (Use a spark plug wrench) The electrodes should be kept clean and free of carbon. The presence of carbon or excess oil will greatly reduce proper engine performance. If possible, check the spark plug gap (area between electrodes) using a wire feeler gauge. This specification is 0.025"~0.030". b.
a. Warm up the engine (5~10 min) b. Gently tighten the air screw. Back out 2-3/8 turns counter clockwise. c. Connect the tachometer, adjust the throttle to limit the idle speed. The standard value is (1700 RPM). d. Turn the airscrew counter clockwise slowly and observe the RPM of the engine, stop adjusting as the RPM reaches the top speed. e. Adjust the screw and adjust the idle speed to an ideal value. f. Repeat steps 4 and 5 until the rotate speed of engine stables. E.
F. Vehicle Lubrication Lubricate the vehicle every 90 days of use. Apply several drops of oil in the specific points. G. Chain Lubrication To increase chain life, it should be lubricated with a spray on type chain lubricant. H. Chain Adjustment Check the chain adjustment after first two hours of use. Readjust if it has more than 1/2" flex. a. Loosen Nut # 1 b. Adjust Nut # 2. Turn Nut # 2 clockwise in 1/2-turn increments, then turn nut # 1 until tight.
c. Repeat the above two steps until chain is adjusted to desired fit. I. Adjustment of Front Shock There are five adjustable positions on the front shock. The default position is in the middle set by manufacturer. Use a round nut wrench as you adjust the shock. The tension of shock spring will increase as you screw to the left. Decrease as you screw to the right. J.
REPAIR A. Front Wheel Replacement Do not disassemble the castle nuts when you replace the front wheels. It is only necessary to tighten the nuts so that the wheel turns freely on the axle with minimum endplay. Tighten the nuts after replacing the wheels. B. Rear Wheel Replacement Do not disassemble the castle nuts when you replace the rear wheels. It is only necessary to tighten the nuts so that the wheel turns freely on the axle with minimum endplay.
PERIODICAL CHECK AND SERVICE The maintenance intervals in the following table are based upon average riding conditions.
A: adjust C: clean I: inspect, clean or replace if necessary. L: lubricate R: replace SPECIFICATIONS DIMENSIONS Overall Length 2159mm Overall Width 1400mm Overall Height 1470mm Wheelbase 1499mm Ground Clearance 170mm ENGINE Type Engine Capacity Forced air-cooled, single cylinder, 4-Stroke 150cc Displacement 149.5cc Bore x Stroke 57.4mm x 57.8mm Compression Ratio 9.2:1 Max Power 7.4kw/7500rpm Max Torque 9.5N.
Lubricate Oil SAE 10W/30 Ignition C.D.I. Starting Electric Spark Plug C7HSA (NGK) Transmission Automatic C.V.T. Carburetor MIKUNI, BS24J Lubrication Force & Splash CAPACITIES Maximum Load 400lbs Fuel Tank 7.
Fuse 10A Brake Track <7 m@20miles/h Top Speed 22 miles/h CHASSIS Front/rear Brake Hydraulic disc, left foot control Front Tire 19 x 7-8 Rear Tire 22 x 11 –10 Front Suspension Independent Dual A-Arm Rear Suspension Swing Arm/Double Damped Shock TIRE PRESSURE Front Rear 175kpa 200kpa WEIGHT Net Weight 170kg 43
