Service manual

Raider-Classic 150 (Oil-cooled&Internal Gearbox): Service Manual (single/ double-seat) EEC Version;3.0 Feb..2005
22
0.10mm (A = 90) Service
limit
0.10mm (B = 105)
e) Examine if there is any looseness or unusual sound when the crank journal bearing turns;
If there is, the whole set should be replaced.
f) Inspect if the joint face of the crankcase is smooth and clean;
Notice if it will affect the sealing performance between the left and right crankcase while
reassembling.
g) After the above inspection, use the oilstone to furnish the crankcase if it has some surface
damages; Replace the cover if the damages are too severe.
3.3.3 Installation of Crankshaft and Crankcase
a) Mount the crankcase oil seal.
b) Put the cam chain and crankshaft into the left crankcase.
c) Mount the new dowel pins and gasket on the left crankcase;
Join the right crankcase and left crankcase together
d) Tighten the crankcase positioning bolts.
Tightening torque 1.98 lbs· m
 The right and left crankcase axle hole must be concentric, so generally they must be
replaced at the same time.
 Pay attention to avoid the cam chain damaging
the oil seal.