User Manual

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8. ALL POSITIONSYou will be removing the rubber from the upper mounts and replacing
it with new body mounts. (You might have to use WD-40® or something similar to get
the rubber to release from the steel sleeve. You can also use a pair of adjustable pliers,
one on the metal and one on the rubber, to pull them apart.) Use a wire brush to clean
up the metal shells before installing the new mounts. See figures 5 through 9.
9. ALL POSITIONS When installing the new assemblies onto the frame, make sure they
are seated into the frame and centered in the hole.
10. POSITION 1 Install kit spacer M03305 on the top, and kit spacer M02546 along with
kit washer S10126 on the bottom. Run the bolt in from the bottom and start it but don’t
tighten it yet. Start the upper nut on the radiator support but don’t tighten it yet.
NOTICE At position 1 you do not reuse all of the original body mount metal shells. Use the
original shell top half only with the kit washer on the bottom. Do not reuse the original bottom.
11. POSITIONS 2, 3, & 4 Working on one position at a time, remove the remaining rubber
from the mount shells and clean with a wire brush. Install kit M3305 mount on the top
half shell and kit M02546 mount on the bottom half shell. Start the bolts but do not
tighten.
NOTICE On some of the Super Duty trucks there is a smaller body mount in position
3. If this is the case on your truck, use kit spacer M03306 instead of kit spacer
M03305. If the new lower kit mount M02546 will not fit in the frame, reuse the original part.
12. Repeat steps 4 through 11 for the driver’s side.
13. Tighten all bolts in an alternating cross pattern (as with tightening wheel lug nuts) until
you
can
feel the stock metal shells seat together (around 45-55 ft. lbs.). Tighten the top
nut on the radiator core support mount last.
14. Reinstall the body cab plugs, and if removed, reinstall the seat, trim, and upholstery.
15. Reinstall the airbag fuse and reconnect the battery.
16. Retighten all bolts after 500 miles.
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